HomeHVAC > A/C Condenser and EvaporatorFour Seasons 54415 A/C Evaporator Core - Front
Part #: 54415

Four Seasons 54415 A/C Evaporator Core - Front

Evaporator Core, Front
24 vehicles fit this part
Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
$106.77Free Shipping
Free ShippingNo Cost to Continental U.S.
Free Returns*Wrong fit? No cost
60-Day ReturnsMoney back guarantee
*Free return shipping only qualifies if our fitment verification tool is used.
In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
Evaporator Core, Front
Fitment: Chevrolet and GMC, Astro and Safari
Easy Returns — Return within 60 days for a full refund
Fast Shipping — Most orders ship same business day before 1pm CST

Reliable A/C Evaporator Core for Chevrolet Astro and GMC Safari

The Four Seasons Evaporator Core 54415 is designed to restore efficient cooling performance in your Chevrolet Astro or GMC Safari. Engineered with precise dimensions and quality materials, this evaporator core ensures proper fit and function for your vehicle's HVAC system.

  • Compatible with Chevrolet Astro and GMC Safari models
  • Part number 54415 for accurate identification
  • Constructed from durable aluminum with plate & fin design
  • Core dimensions: approximately 13.625 inches wide, 8.375 to 8.5 inches high, and 3.5 to 3.625 inches deep
  • Features male insert o-ring inlet and outlet fittings with No. 12 outside diameter
  • Includes green o-rings [24608] and [24612], plus orifice tube [38623]

Four Seasons Evaporator Core Product Line Overview

The Four Seasons Evaporator Core line focuses on delivering reliable HVAC components that meet OEM specifications. This product line emphasizes precise fitment and durable materials, such as aluminum cores with plate and fin construction, to ensure efficient heat exchange and long service life. The 54415 evaporator core is part of this line, providing a direct replacement solution for specific Chevrolet and GMC models.

Detailed Product Description and Specifications

This A/C evaporator core is engineered with a plate and fin design to maximize heat transfer efficiency within the HVAC system. The core measures approximately 13.625 inches in width, 8.375 to 8.5 inches in height, and 3.5 to 3.625 inches in depth, with a core depth of 3-9/16 inches (90.487 mm). Both inlet and outlet fittings use male insert o-rings, ensuring a secure and leak-resistant connection. The outlet fitting has a No. 12 outside diameter, compatible with the vehicle's refrigerant lines. The aluminum construction provides corrosion resistance and durability under typical operating conditions. Included green o-rings and orifice tube help maintain proper sealing and refrigerant flow.

Common Applications and Issues Addressed

  • Restores cooling efficiency in Chevrolet Astro and GMC Safari HVAC systems
  • Replaces leaking or clogged evaporator cores causing reduced airflow or cooling
  • Solves refrigerant leaks due to worn or damaged core seals
  • Addresses unpleasant odors caused by mold or debris buildup inside the evaporator
  • Improves overall air conditioning system performance and reliability

Installation Notes and Tips

  • Ensure compatibility with Chevrolet Astro and GMC Safari models before installation
  • Inspect and replace all associated O-rings and seals to prevent leaks
  • Handle the aluminum core carefully to avoid damage to fins and tubes
  • Flush the HVAC system to remove debris before installing the new evaporator core
  • Follow vehicle-specific service manual instructions for proper removal and installation procedures

Quality Assurance and Warranty Information

Four Seasons manufactures the 54415 evaporator core to meet or exceed OEM standards, using high-quality aluminum and precise manufacturing processes. The product includes necessary sealing components to ensure a reliable fit and function. While specific warranty details are not provided here, Four Seasons typically offers coverage against defects in materials and workmanship. Consult product documentation or manufacturer resources for exact warranty terms.

BrandFour Seasons
Part Number54415
PositionEvaporator Core, Front
Core Depth Fraction3-9/16
Core Depth MM90.487
Core Height Fraction8-3/8
Core Height MM212.725
Core Width Fraction13-5/8
Core Width MM346.075
Depth3.500
Depth3.563
Depth3.625
DescriptionEvaporator Cores
Height8.375
Height8.500
Inlet Fitting TypeMale Insert O-Ring
MaterialAluminum
O-Ring A Number/Desc[24608] / Green O-Ring
O-Ring B Number/Desc[24612] / Green O-Ring
O-Ring C Number/Desc[38623] / Orifice Tube
Outlet Fitting Outside DiameterNo. 12
Outlet Fitting TypeMale Insert O-Ring
TypePlate & Fin
Width13.500
Width13.625

This part fits 24 vehicles. Search below:

YearMakeModelPositionNotes
2005ChevroletAstroFrontEvaporator Core
2005GMCSafariFrontEvaporator Core
2004ChevroletAstroFrontEvaporator Core
2004GMCSafariFrontEvaporator Core
2003ChevroletAstroFrontEvaporator Core
2003GMCSafariFrontEvaporator Core
2002ChevroletAstroFrontEvaporator Core
2002GMCSafariFrontEvaporator Core
2001ChevroletAstroFrontEvaporator Core
2001GMCSafariFrontEvaporator Core
2000ChevroletAstroFrontEvaporator Core
2000GMCSafariFrontEvaporator Core
1999ChevroletAstroFrontEvaporator Core
1999GMCSafariFrontEvaporator Core
1998ChevroletAstroFrontEvaporator Core
1998GMCSafariFrontEvaporator Core
1997ChevroletAstroFrontEvaporator Core
1997GMCSafariFrontEvaporator Core
1996ChevroletAstroFrontEvaporator Core
1996GMCSafariFrontEvaporator Core
1995ChevroletAstroFrontEvaporator Core
1995GMCSafariFrontEvaporator Core
1994ChevroletAstroFrontEvaporator Core
1994GMCSafariFrontEvaporator Core

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

0148470010544151067971115441515621111563752156797156797X2367972496797273046728809728838737701034711332524648835247886352480284544155950659879766176697N7067977201177701038887854097218A98097CWK770103EP10001EP1013EP20001EP20029EV6797CEV6797PFCEV6797PFXCT54415YE6797

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.