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Four Seasons 54415 A/C Evaporator Core - Front
Reliable A/C Evaporator Core for Chevrolet Astro and GMC Safari
The Four Seasons Evaporator Core 54415 is designed to restore efficient cooling performance in your Chevrolet Astro or GMC Safari. Engineered with precise dimensions and quality materials, this evaporator core ensures proper fit and function for your vehicle's HVAC system.
- Compatible with Chevrolet Astro and GMC Safari models
- Part number 54415 for accurate identification
- Constructed from durable aluminum with plate & fin design
- Core dimensions: approximately 13.625 inches wide, 8.375 to 8.5 inches high, and 3.5 to 3.625 inches deep
- Features male insert o-ring inlet and outlet fittings with No. 12 outside diameter
- Includes green o-rings [24608] and [24612], plus orifice tube [38623]
Four Seasons Evaporator Core Product Line Overview
The Four Seasons Evaporator Core line focuses on delivering reliable HVAC components that meet OEM specifications. This product line emphasizes precise fitment and durable materials, such as aluminum cores with plate and fin construction, to ensure efficient heat exchange and long service life. The 54415 evaporator core is part of this line, providing a direct replacement solution for specific Chevrolet and GMC models.
Detailed Product Description and Specifications
This A/C evaporator core is engineered with a plate and fin design to maximize heat transfer efficiency within the HVAC system. The core measures approximately 13.625 inches in width, 8.375 to 8.5 inches in height, and 3.5 to 3.625 inches in depth, with a core depth of 3-9/16 inches (90.487 mm). Both inlet and outlet fittings use male insert o-rings, ensuring a secure and leak-resistant connection. The outlet fitting has a No. 12 outside diameter, compatible with the vehicle's refrigerant lines. The aluminum construction provides corrosion resistance and durability under typical operating conditions. Included green o-rings and orifice tube help maintain proper sealing and refrigerant flow.
Common Applications and Issues Addressed
- Restores cooling efficiency in Chevrolet Astro and GMC Safari HVAC systems
- Replaces leaking or clogged evaporator cores causing reduced airflow or cooling
- Solves refrigerant leaks due to worn or damaged core seals
- Addresses unpleasant odors caused by mold or debris buildup inside the evaporator
- Improves overall air conditioning system performance and reliability
Installation Notes and Tips
- Ensure compatibility with Chevrolet Astro and GMC Safari models before installation
- Inspect and replace all associated O-rings and seals to prevent leaks
- Handle the aluminum core carefully to avoid damage to fins and tubes
- Flush the HVAC system to remove debris before installing the new evaporator core
- Follow vehicle-specific service manual instructions for proper removal and installation procedures
Quality Assurance and Warranty Information
Four Seasons manufactures the 54415 evaporator core to meet or exceed OEM standards, using high-quality aluminum and precise manufacturing processes. The product includes necessary sealing components to ensure a reliable fit and function. While specific warranty details are not provided here, Four Seasons typically offers coverage against defects in materials and workmanship. Consult product documentation or manufacturer resources for exact warranty terms.
| Brand | Four Seasons |
|---|---|
| Part Number | 54415 |
| Position | Evaporator Core, Front |
| Core Depth Fraction | 3-9/16 |
| Core Depth MM | 90.487 |
| Core Height Fraction | 8-3/8 |
| Core Height MM | 212.725 |
| Core Width Fraction | 13-5/8 |
| Core Width MM | 346.075 |
| Depth | 3.500 |
| Depth | 3.563 |
| Depth | 3.625 |
| Description | Evaporator Cores |
| Height | 8.375 |
| Height | 8.500 |
| Inlet Fitting Type | Male Insert O-Ring |
| Material | Aluminum |
| O-Ring A Number/Desc | [24608] / Green O-Ring |
| O-Ring B Number/Desc | [24612] / Green O-Ring |
| O-Ring C Number/Desc | [38623] / Orifice Tube |
| Outlet Fitting Outside Diameter | No. 12 |
| Outlet Fitting Type | Male Insert O-Ring |
| Type | Plate & Fin |
| Width | 13.500 |
| Width | 13.625 |
This part fits 24 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2005 | Chevrolet | Astro | Front | Evaporator Core |
| 2005 | GMC | Safari | Front | Evaporator Core |
| 2004 | Chevrolet | Astro | Front | Evaporator Core |
| 2004 | GMC | Safari | Front | Evaporator Core |
| 2003 | Chevrolet | Astro | Front | Evaporator Core |
| 2003 | GMC | Safari | Front | Evaporator Core |
| 2002 | Chevrolet | Astro | Front | Evaporator Core |
| 2002 | GMC | Safari | Front | Evaporator Core |
| 2001 | Chevrolet | Astro | Front | Evaporator Core |
| 2001 | GMC | Safari | Front | Evaporator Core |
| 2000 | Chevrolet | Astro | Front | Evaporator Core |
| 2000 | GMC | Safari | Front | Evaporator Core |
| 1999 | Chevrolet | Astro | Front | Evaporator Core |
| 1999 | GMC | Safari | Front | Evaporator Core |
| 1998 | Chevrolet | Astro | Front | Evaporator Core |
| 1998 | GMC | Safari | Front | Evaporator Core |
| 1997 | Chevrolet | Astro | Front | Evaporator Core |
| 1997 | GMC | Safari | Front | Evaporator Core |
| 1996 | Chevrolet | Astro | Front | Evaporator Core |
| 1996 | GMC | Safari | Front | Evaporator Core |
| 1995 | Chevrolet | Astro | Front | Evaporator Core |
| 1995 | GMC | Safari | Front | Evaporator Core |
| 1994 | Chevrolet | Astro | Front | Evaporator Core |
| 1994 | GMC | Safari | Front | Evaporator Core |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.