Four Seasons 54528 A/C Evaporator Core

Overview of Four Seasons Evaporator Core 54528

The Four Seasons Evaporator Core 54528 is designed to restore efficient cooling performance in your vehicle's HVAC system. Engineered for select Ford, Lincoln, and Mercury models, this aluminum evaporator core ensures reliable operation and proper fitment.

• Compatible with Ford Capri, Fairmont, LTD, Mustang, Thunderbird, and Zephyr
• Also fits Lincoln Continental, Mark VI, Mark VII, and Mercury Cougar, Marquis
• Dimensions: 9.0" width x 6.5" height x 4.0" depth
• Plate & fin core design for effective heat exchange
• Male insert o-ring inlet and outlet fittings with No. 10 outside diameter
• Includes green o-rings and orifice tube for secure sealing
• Constructed from durable aluminum material

Four Seasons Evaporator Core Product Line Details

The Evaporator Core line by Four Seasons focuses on delivering precise HVAC components that meet OEM specifications. This product line emphasizes quality materials and accurate dimensions to ensure seamless integration with factory systems. The 54528 evaporator core exemplifies this approach by combining a plate and fin design with robust aluminum construction, providing consistent cooling performance for compatible Ford, Lincoln, and Mercury vehicles.

Technical Description and Specifications

The Four Seasons 54528 evaporator core features a plate and fin design that maximizes surface area for efficient heat transfer. Measuring 9 inches in width, 6.5 inches in height, and 4 inches in depth, it fits directly into the HVAC housing of specified vehicles. Both the inlet and outlet fittings use male insert o-rings with a No. 10 outside diameter, ensuring a tight, leak-free connection. The core depth is 101.6 mm, height 165.1 mm, and width 228.6 mm, matching OEM dimensions. Constructed from aluminum, this evaporator core offers corrosion resistance and durability. Included are green o-rings ([24608] and [24610]) and an orifice tube ([38623]) to complete the assembly and maintain system integrity.

Common Applications and Problem Resolution

• Restores proper air conditioning cooling in Ford Mustang and Thunderbird models
• Replaces leaking or clogged evaporator cores in Lincoln Continental and Mark series vehicles
• Solves issues related to reduced airflow or inconsistent cabin temperature in Mercury Cougar and Marquis
• Addresses refrigerant leaks caused by damaged or corroded evaporator cores
• Improves overall HVAC system efficiency in Ford Capri and Fairmont

Installation Notes and Tips

• Ensure compatibility with your specific Ford, Lincoln, or Mercury model before installation
• Carefully remove the old evaporator core to avoid damage to surrounding HVAC components
• Use the included green o-rings and orifice tube to maintain proper sealing and refrigerant flow
• Verify that inlet and outlet fittings match the male insert o-ring type with No. 10 diameter
• Follow vehicle manufacturer guidelines for refrigerant handling and system evacuation

Quality Assurance and Warranty

Four Seasons manufactures the 54528 evaporator core to meet or exceed OEM standards, using high-quality aluminum and precise construction methods. This part undergoes rigorous testing to ensure durability and performance in HVAC systems. While specific warranty details are not provided here, Four Seasons typically offers coverage against defects in materials and workmanship. Consult product documentation or manufacturer resources for exact warranty terms.