HomeHVAC > A/C Condenser and EvaporatorFour Seasons 54535 A/C Evaporator Core
Part #: 54535

Four Seasons 54535 A/C Evaporator Core

Evaporator Core
30 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Evaporator Core
Fitment: Ford and Mazda, Explorer, Ranger, B2300, B3000, B4000, Navajo, and Bronco II
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Overview of Four Seasons Evaporator Core 54535

The Four Seasons Evaporator Core 54535 is designed to restore efficient cooling performance in select Ford and Mazda vehicles. Engineered with precision, this A/C evaporator core ensures reliable operation within your vehicle's HVAC system.

  • Core dimensions: approximately 12" width, 7.94" height, and 4" depth
  • Constructed from durable aluminum with plate and fin design for effective heat exchange
  • Inlet fitting: male insert o-ring; outlet fitting: female o-ring with No. 10 outside diameter
  • Includes green o-rings [24608] and [24610], plus orifice tube [38623]
  • Compatible with Ford and Mazda models including B2300, B3000, B4000, Bronco II, Explorer, Navajo, and Ranger

Four Seasons Evaporator Core Product Line Details

The Evaporator Core product line by Four Seasons focuses on delivering reliable HVAC components that meet OEM specifications. This line emphasizes quality materials and precise fitment to ensure proper airflow and cooling efficiency. The 54535 evaporator core is part of this line, offering a direct replacement solution for specific Ford and Mazda vehicles.

Technical Description and Specifications

This A/C evaporator core features a plate and fin construction made from aluminum, providing effective heat transfer and corrosion resistance. The core measures approximately 12 inches in width (304.8 mm), 7.94 inches in height (201.6 mm), and 4 inches in depth (101.6 mm). It includes a male insert o-ring inlet fitting and a female o-ring outlet fitting with a No. 10 outside diameter, ensuring secure connections within the HVAC system. The package contains green o-rings [24608] and [24610] for sealing, along with an orifice tube [38623] to regulate refrigerant flow.

Compatible Vehicles and Common Applications

  • Replacement evaporator core for Ford B2300, B3000, B4000 pickups
  • Suitable for Ford Bronco II and Explorer models
  • Compatible with Mazda Navajo and Ford Ranger vehicles
  • Addresses issues such as reduced cooling efficiency, refrigerant leaks, and HVAC system odors
  • Restores proper air conditioning performance in affected vehicles

Installation Notes and Tips

Installation of the Four Seasons Evaporator Core 54535 requires removal of the vehicle’s HVAC housing. Ensure all refrigerant is properly evacuated before beginning work. Replace all included o-rings to maintain a secure, leak-free seal. Verify inlet and outlet fitting types match the vehicle’s system to avoid compatibility issues. Professional installation is recommended to ensure proper handling and system recharge.

Quality Assurance and Warranty

Four Seasons manufactures this evaporator core to meet or exceed OEM standards, using corrosion-resistant aluminum and precise manufacturing processes. The part number 54535 is backed by Four Seasons’ quality control protocols. Warranty coverage details should be confirmed with the product documentation or supplier.

BrandFour Seasons
Part Number54535
PositionEvaporator Core
Core Depth Fraction4
Core Depth MM101.600
Core Height Fraction7-15/16
Core Height MM201.613
Core Width Fraction12
Core Width MM304.800
Depth4.000
Depth4.040
DescriptionEvaporator Cores
Height7.9375
Inlet Fitting TypeMale Insert O-Ring
MaterialAluminum
O-Ring A Number/Desc[24608] / Green O-Ring
O-Ring B Number/Desc[24610] / Green O-Ring
O-Ring C Number/Desc[38623] / Orifice Tube
Outlet Fitting Outside DiameterNo. 10
Outlet Fitting TypeFemale O-Ring
TypePlate & Fin
Width12.000
Width12.015

This part fits 30 vehicles. Search below:

YearMakeModelPositionNotes
1994FordExplorerN/AEvaporator Core
1994FordRangerN/AEvaporator Core
1994MazdaB2300N/AEvaporator Core
1994MazdaB3000N/AEvaporator Core
1994MazdaB4000N/AEvaporator Core
1994MazdaNavajoN/AEvaporator Core
1993FordExplorerN/AEvaporator Core
1993FordRangerN/AEvaporator Core
1993MazdaNavajoN/AEvaporator Core
1992FordExplorerN/AEvaporator Core
1992FordRangerN/AEvaporator Core
1992MazdaNavajoN/AEvaporator Core
1991FordExplorerN/AEvaporator Core
1991FordRangerN/AEvaporator Core
1991MazdaNavajoN/AEvaporator Core
1990FordBronco IIN/AEvaporator Core
1990FordRangerN/AEvaporator Core
1989FordBronco IIN/AEvaporator Core
1989FordRangerN/AEvaporator Core
1988FordBronco IIN/AEvaporator Core
1988FordRangerN/AEvaporator Core
1987FordBronco IIN/AEvaporator Core
1987FordRangerN/AEvaporator Core
1986FordBronco IIN/AEvaporator Core
1986FordRangerN/AEvaporator Core
1985FordBronco IIN/AEvaporator Core
1985FordRangerN/AEvaporator Core
1984FordBronco IIN/AEvaporator Core
1984FordRangerN/AEvaporator Core
1983FordRangerN/AEvaporator Core

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

01482378052407105453510700111154535V15620641562181158090158090G158107191911842300902493222708027331242880933771111471137050090524993875453559232260906090N715453572016377111178809388919632A9817CWK771111E3TZ19860CEP11003EV0090EV0090PFCEV0090PFXCEV0109T54535YE322YK90

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.