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Four Seasons 54535 A/C Evaporator Core
Overview of Four Seasons Evaporator Core 54535
The Four Seasons Evaporator Core 54535 is designed to restore efficient cooling performance in select Ford and Mazda vehicles. Engineered with precision, this A/C evaporator core ensures reliable operation within your vehicle's HVAC system.
- Core dimensions: approximately 12" width, 7.94" height, and 4" depth
- Constructed from durable aluminum with plate and fin design for effective heat exchange
- Inlet fitting: male insert o-ring; outlet fitting: female o-ring with No. 10 outside diameter
- Includes green o-rings [24608] and [24610], plus orifice tube [38623]
- Compatible with Ford and Mazda models including B2300, B3000, B4000, Bronco II, Explorer, Navajo, and Ranger
Four Seasons Evaporator Core Product Line Details
The Evaporator Core product line by Four Seasons focuses on delivering reliable HVAC components that meet OEM specifications. This line emphasizes quality materials and precise fitment to ensure proper airflow and cooling efficiency. The 54535 evaporator core is part of this line, offering a direct replacement solution for specific Ford and Mazda vehicles.
Technical Description and Specifications
This A/C evaporator core features a plate and fin construction made from aluminum, providing effective heat transfer and corrosion resistance. The core measures approximately 12 inches in width (304.8 mm), 7.94 inches in height (201.6 mm), and 4 inches in depth (101.6 mm). It includes a male insert o-ring inlet fitting and a female o-ring outlet fitting with a No. 10 outside diameter, ensuring secure connections within the HVAC system. The package contains green o-rings [24608] and [24610] for sealing, along with an orifice tube [38623] to regulate refrigerant flow.
Compatible Vehicles and Common Applications
- Replacement evaporator core for Ford B2300, B3000, B4000 pickups
- Suitable for Ford Bronco II and Explorer models
- Compatible with Mazda Navajo and Ford Ranger vehicles
- Addresses issues such as reduced cooling efficiency, refrigerant leaks, and HVAC system odors
- Restores proper air conditioning performance in affected vehicles
Installation Notes and Tips
Installation of the Four Seasons Evaporator Core 54535 requires removal of the vehicle’s HVAC housing. Ensure all refrigerant is properly evacuated before beginning work. Replace all included o-rings to maintain a secure, leak-free seal. Verify inlet and outlet fitting types match the vehicle’s system to avoid compatibility issues. Professional installation is recommended to ensure proper handling and system recharge.
Quality Assurance and Warranty
Four Seasons manufactures this evaporator core to meet or exceed OEM standards, using corrosion-resistant aluminum and precise manufacturing processes. The part number 54535 is backed by Four Seasons’ quality control protocols. Warranty coverage details should be confirmed with the product documentation or supplier.
| Brand | Four Seasons |
|---|---|
| Part Number | 54535 |
| Position | Evaporator Core |
| Core Depth Fraction | 4 |
| Core Depth MM | 101.600 |
| Core Height Fraction | 7-15/16 |
| Core Height MM | 201.613 |
| Core Width Fraction | 12 |
| Core Width MM | 304.800 |
| Depth | 4.000 |
| Depth | 4.040 |
| Description | Evaporator Cores |
| Height | 7.9375 |
| Inlet Fitting Type | Male Insert O-Ring |
| Material | Aluminum |
| O-Ring A Number/Desc | [24608] / Green O-Ring |
| O-Ring B Number/Desc | [24610] / Green O-Ring |
| O-Ring C Number/Desc | [38623] / Orifice Tube |
| Outlet Fitting Outside Diameter | No. 10 |
| Outlet Fitting Type | Female O-Ring |
| Type | Plate & Fin |
| Width | 12.000 |
| Width | 12.015 |
This part fits 30 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 1994 | Ford | Explorer | N/A | Evaporator Core |
| 1994 | Ford | Ranger | N/A | Evaporator Core |
| 1994 | Mazda | B2300 | N/A | Evaporator Core |
| 1994 | Mazda | B3000 | N/A | Evaporator Core |
| 1994 | Mazda | B4000 | N/A | Evaporator Core |
| 1994 | Mazda | Navajo | N/A | Evaporator Core |
| 1993 | Ford | Explorer | N/A | Evaporator Core |
| 1993 | Ford | Ranger | N/A | Evaporator Core |
| 1993 | Mazda | Navajo | N/A | Evaporator Core |
| 1992 | Ford | Explorer | N/A | Evaporator Core |
| 1992 | Ford | Ranger | N/A | Evaporator Core |
| 1992 | Mazda | Navajo | N/A | Evaporator Core |
| 1991 | Ford | Explorer | N/A | Evaporator Core |
| 1991 | Ford | Ranger | N/A | Evaporator Core |
| 1991 | Mazda | Navajo | N/A | Evaporator Core |
| 1990 | Ford | Bronco II | N/A | Evaporator Core |
| 1990 | Ford | Ranger | N/A | Evaporator Core |
| 1989 | Ford | Bronco II | N/A | Evaporator Core |
| 1989 | Ford | Ranger | N/A | Evaporator Core |
| 1988 | Ford | Bronco II | N/A | Evaporator Core |
| 1988 | Ford | Ranger | N/A | Evaporator Core |
| 1987 | Ford | Bronco II | N/A | Evaporator Core |
| 1987 | Ford | Ranger | N/A | Evaporator Core |
| 1986 | Ford | Bronco II | N/A | Evaporator Core |
| 1986 | Ford | Ranger | N/A | Evaporator Core |
| 1985 | Ford | Bronco II | N/A | Evaporator Core |
| 1985 | Ford | Ranger | N/A | Evaporator Core |
| 1984 | Ford | Bronco II | N/A | Evaporator Core |
| 1984 | Ford | Ranger | N/A | Evaporator Core |
| 1983 | Ford | Ranger | N/A | Evaporator Core |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.