HomeHVAC > A/C Condenser and EvaporatorFour Seasons 54891 A/C Evaporator Core - Rear
Part #: 54891

Four Seasons 54891 A/C Evaporator Core - Rear

Evaporator Core, Rear
28 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
Evaporator Core, Rear
Fitment: Ford, Mercury, and Lincoln, Explorer, Explorer Sport Trac, Mountaineer, Aviator, and Explorer Sport
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Reliable A/C Evaporator Core for Ford, Lincoln, and Mercury Vehicles

The Four Seasons Evaporator Core part number 54891 is designed to restore efficient air conditioning performance in select Ford, Lincoln, and Mercury models. Engineered with precise dimensions and durable materials, this evaporator core ensures proper fit and function for vehicles like the Ford Explorer and Lincoln Aviator.

  • Compatible with Ford Explorer, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, and Mercury Mountaineer
  • Core dimensions: approximately 10.5 inches wide, 7 inches high, and 3.5 inches deep
  • Constructed from corrosion-resistant aluminum with plate and fin design
  • Inlet fitting: Female o-ring with No. 8 outside diameter
  • Outlet fitting: Female springlock with No. 12 outside diameter
  • Includes green o-rings for secure sealing (one [24608] and three [24670])

Detailed Product Description and Specifications

This Four Seasons Evaporator Core (part number 54891) features a plate and fin construction made from aluminum, providing durability and efficient heat exchange. The core measures approximately 10.5 inches in width, 7 inches in height, and 3.5 inches in depth (90.5 mm depth), ensuring a precise fit within the HVAC system of compatible vehicles. The inlet and outlet fittings are designed for secure connections, with a female o-ring inlet fitting sized at No. 8 and a female springlock outlet fitting sized at No. 12. The included green o-rings ([24608] and [24670]) help maintain a leak-free seal, critical for optimal A/C system performance.

About the Four Seasons Evaporator Core Product Line

The Evaporator Core line by Four Seasons focuses on delivering reliable HVAC components that meet OEM specifications. This product line emphasizes quality materials and precise fitment to ensure proper airflow and cooling efficiency. The 54891 evaporator core is part of this line, designed specifically for select Ford, Lincoln, and Mercury models to maintain factory-level air conditioning performance.

Common Issues Addressed by This Evaporator Core

  • Reduced cooling efficiency or warm air from A/C vents
  • Leaks or damage in the evaporator core causing refrigerant loss
  • Unusual odors or moisture buildup inside the vehicle cabin
  • HVAC system failure due to clogged or corroded evaporator core
  • Inconsistent airflow or poor temperature regulation

Installation Notes and Tips

  • Ensure compatibility with your specific Ford, Lincoln, or Mercury model before installation
  • Replace all associated O-rings and seals to prevent refrigerant leaks
  • Handle the aluminum core carefully to avoid damage to fins and tubes
  • Follow manufacturer HVAC system service procedures for safe removal and installation
  • Recharge the A/C system with the correct refrigerant type and amount after installation

Quality Assurance and Warranty Information

Four Seasons manufactures this evaporator core to meet or exceed OEM standards, using corrosion-resistant aluminum and precision fittings. The part number 54891 is backed by Four Seasons' quality control processes to ensure reliable performance. Warranty coverage details should be confirmed with the product documentation or supplier.

BrandFour Seasons
Part Number54891
PositionEvaporator Core, Rear
Core Depth Fraction3-9/16
Core Depth MM90.487
Core Height Fraction7
Core Height MM177.800
Core Width Fraction10-35/64
Core Width MM267.792
Depth3.500
Depth3.563
DescriptionEvaporator Cores
Height7.000
Inlet Fitting Outside DiameterNo. 8
Inlet Fitting TypeFemale O-Ring
MaterialAluminum
O-Ring A Number/Desc[24608] / Green O-Ring
O-Ring B Number/Desc[24670] / Green O-Ring
Outlet Fitting Outside DiameterNo. 12
Outlet Fitting TypeFemale Springlock
TypePlate & Fin
Width10.500
Width10.546875

This part fits 28 vehicles. Search below:

YearMakeModelPositionNotes
2010FordExplorerRearEvaporator Core
2010FordExplorer Sport TracRearEvaporator Core
2010MercuryMountaineerRearEvaporator Core
2009FordExplorerRearEvaporator Core
2009FordExplorer Sport TracRearEvaporator Core
2009MercuryMountaineerRearEvaporator Core
2008FordExplorerRearEvaporator Core
2008MercuryMountaineerRearEvaporator Core
2007FordExplorerRearEvaporator Core
2007MercuryMountaineerRearEvaporator Core
2006FordExplorerRearEvaporator Core
2006MercuryMountaineerRearEvaporator Core
2005FordExplorerRearEvaporator Core
2005FordExplorer Sport TracRearEvaporator Core
2005LincolnAviatorRearEvaporator Core
2005MercuryMountaineerRearEvaporator Core
2004FordExplorerRearEvaporator Core
2004FordExplorer Sport TracRearEvaporator Core
2004LincolnAviatorRearEvaporator Core
2004MercuryMountaineerRearEvaporator Core
2003FordExplorerRearEvaporator Core
2003FordExplorer SportRearEvaporator Core
2003FordExplorer Sport TracRearEvaporator Core
2003LincolnAviatorRearEvaporator Core
2003MercuryMountaineerRearEvaporator Core
2002FordExplorerRearCompatible with HVAC Blend Door Actuator models manufactured from March 2002.; Evaporator Core
2002FordExplorer SportRearCompatible with HVAC Blend Door Actuator models manufactured from March 2002.; Evaporator Core
2002FordExplorer Sport TracRearCompatible with HVAC Blend Door Actuator models manufactured from March 2002.; Evaporator Core

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

014767341010002111548911562772191913691L2Z19860BA2733260288451377116547118774L2Z19860CA54891601996L2Z19860CA6L2Z19860CB6L2Z19860DA6L2Z19860EA6L2Z19860EB77116589000049A88451CWK771165EP11079EV939682PFCT54891YK213

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.