HomeHVAC > A/C Condenser and EvaporatorFour Seasons 54909 A/C Evaporator Core
Part #: 54909

Four Seasons 54909 A/C Evaporator Core

Evaporator Core
⚙️ 21 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
📦Evaporator Core
🚗Fitment: Volkswagen and Audi, Passat, S4, A4, and A4 Quattro
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Reliable A/C Evaporator Core for Audi and Volkswagen Models

The Four Seasons Evaporator Core 54909 is engineered to restore efficient cooling performance in select Audi and Volkswagen vehicles. Designed with precision, this A/C evaporator core ensures proper fitment and reliable operation for models including the Audi A4, A4 Quattro, S4, and Volkswagen Passat.

Key Features of Four Seasons Evaporator Core 54909

  • Constructed from durable aluminum for corrosion resistance and heat transfer efficiency
  • Plate & fin core type for optimized airflow and cooling capacity
  • Dimensions approximately 7.9375 inches wide, 10.4375 inches high, and 2.625 inches deep
  • Equipped with block inlet and outlet fittings for secure HVAC system connections
  • Includes two green O-rings ([24608] and [24612]) to ensure leak-free sealing

Detailed Description of the Evaporator Core

This Four Seasons Evaporator Core from the Evaporator Core product line is designed to meet the exact specifications required by Audi and Volkswagen HVAC systems. The core measures roughly 201.6 mm in width, 265.1 mm in height, and 60.3 mm in depth, providing a precise fit for the A4, A4 Quattro, S4, and Passat models. Its plate and fin construction enhances heat exchange efficiency, while the aluminum material offers durability and resistance to corrosion. The block fitting inlet and outlet types facilitate straightforward installation and secure connections within the vehicle’s air conditioning system. The included green O-rings help maintain a tight seal, preventing refrigerant leaks and ensuring consistent cooling performance.

Common Issues Addressed by This Evaporator Core

  • Reduced or inconsistent air conditioning cooling in Audi A4, A4 Quattro, S4, and Volkswagen Passat
  • Leaks or damage in the evaporator core causing refrigerant loss
  • Corrosion or clogging within the evaporator core affecting airflow
  • Unusual odors or moisture buildup inside the vehicle cabin
  • HVAC system inefficiency due to worn or faulty evaporator components

Installation Notes and Tips

  • Ensure compatibility with your specific Audi or Volkswagen model before installation
  • Handle the evaporator core carefully to avoid damage to the aluminum fins
  • Replace O-rings with the included green O-rings to maintain proper sealing
  • Inspect the HVAC system for additional issues such as clogged drains or damaged hoses
  • Professional installation is recommended to ensure proper fit and function

Quality Assurance and Warranty Information

Four Seasons manufactures this evaporator core to meet OEM standards for fit, form, and function. The use of high-quality aluminum and precise manufacturing processes supports long-term durability. While specific warranty details are not provided here, Four Seasons products typically come with a limited warranty against defects in materials and workmanship. Consult product documentation or the manufacturer for exact warranty terms.

BrandFour Seasons
Part Number54909
PositionEvaporator Core
Core Depth Fraction2-3/8
Core Depth MM60.325
Core Height Fraction10-7/16
Core Height MM265.113
Core Width Fraction7-15/16
Core Width MM201.613
Depth2.375
Depth2.625
DescriptionEvaporator Cores
Height10.250
Height10.4375
Inlet Fitting TypeBlock Fitting
MaterialAluminum
O-Ring A Number/Desc[24608] / Green O-Ring
O-Ring B Number/Desc[24612] / Green O-Ring
Outlet Fitting TypeBlock Fitting
TypePlate & Fin
Width7.875
Width7.9375

This part fits 21 vehicles. Search below:

YearMakeModelPositionNotes
2005VolkswagenPassatN/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
2004VolkswagenPassatN/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
2003VolkswagenPassatN/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
2002AudiS4N/Aw/ Manual AC; Evaporator replacement for this application may require considerable time, specialty tools, and training.; Evaporator Core
2002VolkswagenPassatN/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
2001AudiA4N/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
2001AudiA4 QuattroN/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
2001AudiS4N/Aw/ Manual AC; Evaporator replacement for this application may require considerable time, specialty tools, and training.; Evaporator Core
2001VolkswagenPassatN/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
2000AudiA4N/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
2000AudiA4 QuattroN/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
2000AudiS4N/Aw/ Manual AC; Evaporator replacement for this application may require considerable time, specialty tools, and training.; Evaporator Core
2000VolkswagenPassatN/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
1999AudiA4N/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
1999AudiA4 QuattroN/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
1999VolkswagenPassatN/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
1998AudiA4N/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
1998AudiA4 QuattroN/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
1998VolkswagenPassatN/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
1997AudiA4N/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core
1997AudiA4 QuattroN/AExtended labor, specialized tools, and expertise may be necessary for replacement of this A/C Evaporator Core.; Evaporator Core

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

014765081010079111549091563649191913812730511273326728846829016637731874711694549096525401458969407731878056138D1820103C8D1820103D8D1820103G97047A88468CWK773187EV4798704PFCEV4798704PFXCT54909

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.