HomeHVAC > A/C Clutch and CompressorFour Seasons 78542 A/C Compressor
Part #: 78542

Four Seasons 78542 A/C Compressor

New Compressor
14 vehicles fit this part
Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
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OE Direct Replacement — Bolt-on fit, no modifications needed
New Compressor
Fitment: Ford and Mercury, Explorer, Explorer Sport Trac, Mountaineer, and Explorer Sport
Easy Returns — Return within 60 days for a full refund
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Reliable A/C Compressor for Ford and Mercury Vehicles

The Four Seasons New Compressor 78542 is designed to restore efficient air conditioning performance in select Ford and Mercury models. Engineered for compatibility with R134a refrigerant, this scroll-type compressor ensures consistent cooling for vehicles like the Ford Explorer and Mercury Mountaineer.

Key Features of Four Seasons New Compressor 78542

  • Compatible with R134a refrigerant and Pag 46 oil
  • Includes oil pre-filled for immediate installation
  • Scroll compressor type for smooth and efficient operation
  • 6-groove serpentine pulley with 3.875-inch diameter
  • Pin-type electrical terminal with 12V coil voltage
  • Includes clutch assembly with a maximum diameter of 3.875 inches
  • O-ring type suction and discharge ports with two green o-rings included
  • Tangent mount style with a 1.703-inch distance from clutch to mounting flange

About the Four Seasons New Compressor Product Line

The Four Seasons New Compressor line offers brand-new, factory-quality A/C compressors designed to meet or exceed original equipment specifications. This product line focuses on delivering reliable performance and durability for HVAC systems in various vehicle applications. The 78542 model is part of this line, providing a direct replacement solution for Ford and Mercury SUVs requiring a scroll-type compressor compatible with R134a refrigerant.

Detailed Product Description

This Four Seasons New Compressor 78542 is engineered specifically for Ford Explorer, Explorer Sport, Explorer Sport Trac, and Mercury Mountaineer models. It features a scroll compressor design that provides quieter operation and improved efficiency compared to traditional piston compressors. The unit comes pre-filled with Pag 46 oil, compatible with R134a refrigerant, ensuring proper lubrication and system longevity. The 6-groove serpentine pulley and included clutch assembly facilitate seamless integration with the vehicle’s existing belt system. The compressor’s tangent mount and precise clutch-to-mounting flange distance allow for straightforward installation without modification.

Common Issues Addressed by This A/C Compressor

  • Loss of cooling performance due to compressor failure
  • Clutch slippage or failure affecting A/C engagement
  • Refrigerant leaks at suction or discharge ports
  • Excessive noise or vibration from worn compressor components
  • Incompatibility with R134a refrigerant systems in Ford and Mercury SUVs

Installation Notes and Tips

  • Ensure system is evacuated and flushed before installation
  • Use compatible Pag 46 refrigerant oil as specified
  • Replace O-rings with the included green o-rings to prevent leaks
  • Verify clutch alignment and pulley groove compatibility with serpentine belt
  • Mount compressor using tangent mount points and torque to manufacturer specifications

Quality Assurance and Warranty Information

The Four Seasons New Compressor 78542 is a brand-new, factory-quality replacement part backed by Four Seasons’ quality standards. It includes all necessary internal components such as the clutch and is pre-filled with compatible oil. While mounting hardware is not included, the compressor is designed for direct fitment on specified Ford and Mercury models. Warranty coverage details should be confirmed with the product documentation or supplier.

BrandFour Seasons
Part Number78542
PositionNew Compressor
Clutch IncludedIncluded
Clutch Maximum Diameter3.875
Coil Clock Position3
Coil Voltage12
Compatible Refrigerant Oil TypePAG 46
Compressor TypeScroll
Discharge Port TypeO-Ring
Distance From Clutch To Mounting Flange1.703125
Mount Distance MM43.180
Mounting Hardware?Not Included
Mounting TypeTangent Mount
New or RemanNew
O-Ring A Number/Desc[24632] / Green O-Ring
Oil FilledIncluded
Pulley Belt TypeSerpentine
Pulley Diameter MM98.425
Pulley Groove Quantity6
Pulley Lip Diameter3.875
Pulley Ridge Diameter3.875
Refrigerant TypeR134a
Suction Port TypeO-Ring
Terminal TypePin
TypeFord

This part fits 14 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2005FordExplorer4.0LV6N/Aw/ Scroll Compressor; New w/ Clutch; New Compressor
2005FordExplorer Sport TracN/Aw/ Scroll Compressor; New w/ Clutch; New Compressor
2005MercuryMountaineer4.0LV6N/Aw/ Scroll Compressor; New w/ Clutch; New Compressor
2004FordExplorer4.0LV6N/Aw/ Scroll Compressor; New w/ Clutch; New Compressor
2004FordExplorer Sport TracN/Aw/ Scroll Compressor; New w/ Clutch; New Compressor
2004MercuryMountaineer4.0LV6N/Aw/ Scroll Compressor; New w/ Clutch; New Compressor
2003FordExplorer4.0LV6N/Aw/ Scroll Compressor; New w/ Clutch; New Compressor
2003FordExplorer SportN/Aw/ Scroll Compressor; New w/ Clutch; New Compressor
2003FordExplorer Sport TracN/Aw/ Scroll Compressor; New w/ Clutch; New Compressor
2003MercuryMountaineer4.0LV6N/Aw/ Scroll Compressor; New w/ Clutch; New Compressor
2002FordExplorer4.0LV6N/Aw/ Scroll Compressor; New w/ Clutch; New Compressor
2002FordExplorer SportN/Aw/ Scroll Compressor; New w/ Clutch; New Compressor
2002FordExplorer Sport TracN/Aw/ Scroll Compressor; New w/ Clutch; New Compressor
2002MercuryMountaineer4.0LV6N/Aw/ Scroll Compressor; New w/ Clutch; New Compressor

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

010450034997N034997ND061006711178542140089NEW15214871911147919111489191936461L2Z19703EA20115492011549AM2021014AM202173202173N2589N2610N27332027854236387353L2419D629BA409076T1NEW4718150471815463873565114846512987751148478542A78542AC1202173CO102580ACCO102580GCO102580PCCO102580ZCO29040GCWK638735YCC160YCC223

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.