HomeHVAC > A/C Clutch and CompressorFour Seasons 78594 A/C Compressor
Part #: 78594

Four Seasons 78594 A/C Compressor

New Compressor
16 vehicles fit this part
Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
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OE Direct Replacement — Bolt-on fit, no modifications needed
New Compressor
Fitment: Dodge, D250, D350, W250, and W350
Easy Returns — Return within 60 days for a full refund
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Overview of Four Seasons New Compressor 78594

The Four Seasons New Compressor 78594 is designed specifically for Dodge D250, D350, W250, and W350 models. This A/C compressor is engineered to work with R134a refrigerant and comes pre-filled with compatible Pag 100 oil, ensuring reliable HVAC performance.

  • Compatible refrigerant type: R134a
  • Includes oil pre-filled (Pag 100 compatible)
  • Clutch included with a maximum diameter of 4.750 inches
  • 8-groove serpentine pulley for efficient belt engagement
  • 12-volt coil with 1 wire lead terminal type (pin)
  • Tangent mount type with a 0.859375 inch distance from clutch to mounting flange
  • Rear-horizontal O-ring compressor head configuration
  • O-ring type suction and discharge ports with included green O-rings
  • Designed for Sanden/Sankyo SD709 compressor type

Four Seasons New Compressor Product Line Details

The Four Seasons New Compressor line offers brand-new, direct replacement compressors designed to meet or exceed OEM specifications. The 78594 model is part of this line, providing a complete solution with clutch and oil included, reducing installation time and ensuring compatibility with Dodge heavy-duty trucks like the D250 and W350.

Technical Description and Features

This Four Seasons A/C compressor features an 8-groove serpentine pulley with a 4.750-inch diameter, optimized for smooth belt operation in Dodge D250, D350, W250, and W350 vehicles. The compressor uses R134a refrigerant and is pre-filled with Pag 100 oil, which is compatible with the system's requirements. The clutch assembly is included, featuring a 4.750-inch maximum diameter and a 12-volt coil with a single wire lead for straightforward electrical connection. The compressor mounts tangentially with a precise 0.859375-inch distance from clutch to mounting flange, ensuring proper fitment. Both suction and discharge ports utilize O-ring seals with green O-rings included for leak prevention. The compressor head is configured with a rear-horizontal O-ring design, matching the Sanden/Sankyo SD709 compressor type used in these Dodge models.

Common Applications and Problem Solving

  • Replacement for worn or failed A/C compressors in Dodge D250, D350, W250, and W350 trucks
  • Resolves issues with insufficient cooling due to compressor failure
  • Addresses noisy or slipping A/C clutch problems
  • Fixes refrigerant leaks at compressor ports with included O-rings
  • Improves overall HVAC system reliability and performance

Installation Notes and Tips

  • Ensure compatibility with Dodge D250, D350, W250, and W350 models before installation
  • Mounting hardware is not included; reuse existing hardware or source separately
  • Verify proper belt alignment with the 8-groove serpentine pulley
  • Check electrical connections for the 12-volt coil with pin terminal
  • Replace O-rings during installation to prevent refrigerant leaks

Quality Assurance and Warranty

The Four Seasons New Compressor 78594 is a brand-new unit manufactured to meet OEM standards for durability and performance. It includes pre-filled oil and clutch assembly to simplify installation. While specific warranty details are not provided here, Four Seasons products typically come with a limited warranty covering defects in materials and workmanship. Consult product documentation or supplier for exact warranty terms.

BrandFour Seasons
Part Number78594
PositionNew Compressor
Clutch IncludedIncluded
Clutch Maximum Diameter4.750
Coil Clock Position1 Wire Lead
Coil Voltage12
Comp Head Prt ConfigRear-Horiz-O-Ring
Compatible Refrigerant Oil TypePAG 100
Compressor Head TypeKD
Compressor TypeSD709
Discharge Port TypeO-Ring
Distance From Clutch To Mounting Flange0.859375
Mount Distance MM21.590
Mounting Hardware?Not Included
Mounting TypeTangent Mount
New or RemanNew
O-Ring A Number/Desc[24608] / Green O-Ring
O-Ring B Number/Desc[24610] / Green O-Ring
Oil FilledIncluded
Pulley Belt TypeSerpentine
Pulley Diameter MM120.650
Pulley Groove Quantity8
Pulley Lip Diameter4.750
Pulley Ridge Diameter4.750
Refrigerant TypeR134a
Suction Port TypeO-Ring
Terminal TypePin
TypeSanden/Sankyo

This part fits 16 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
1993DodgeD2505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor
1993DodgeD3505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor
1993DodgeW2505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor
1993DodgeW3505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor
1992DodgeD2505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor
1992DodgeD3505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor
1992DodgeW2505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor
1992DodgeW3505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor
1991DodgeD2505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor
1991DodgeD3505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor
1991DodgeW2505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor
1991DodgeW3505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor
1990DodgeD2505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor
1990DodgeD3505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor
1990DodgeW2505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor
1990DodgeW3505.9LL6N/Aw/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1117859414SD7730NEW15219201919366620100272010027AM2056992234N27445940315801NEW471703763759465116527511652770278594A74459AC1205699C1069CO11087YCO7702CO7702CCWK637594

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.