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Four Seasons 78594 A/C Compressor
Overview of Four Seasons New Compressor 78594
The Four Seasons New Compressor 78594 is designed specifically for Dodge D250, D350, W250, and W350 models. This A/C compressor is engineered to work with R134a refrigerant and comes pre-filled with compatible Pag 100 oil, ensuring reliable HVAC performance.
- Compatible refrigerant type: R134a
- Includes oil pre-filled (Pag 100 compatible)
- Clutch included with a maximum diameter of 4.750 inches
- 8-groove serpentine pulley for efficient belt engagement
- 12-volt coil with 1 wire lead terminal type (pin)
- Tangent mount type with a 0.859375 inch distance from clutch to mounting flange
- Rear-horizontal O-ring compressor head configuration
- O-ring type suction and discharge ports with included green O-rings
- Designed for Sanden/Sankyo SD709 compressor type
Four Seasons New Compressor Product Line Details
The Four Seasons New Compressor line offers brand-new, direct replacement compressors designed to meet or exceed OEM specifications. The 78594 model is part of this line, providing a complete solution with clutch and oil included, reducing installation time and ensuring compatibility with Dodge heavy-duty trucks like the D250 and W350.
Technical Description and Features
This Four Seasons A/C compressor features an 8-groove serpentine pulley with a 4.750-inch diameter, optimized for smooth belt operation in Dodge D250, D350, W250, and W350 vehicles. The compressor uses R134a refrigerant and is pre-filled with Pag 100 oil, which is compatible with the system's requirements. The clutch assembly is included, featuring a 4.750-inch maximum diameter and a 12-volt coil with a single wire lead for straightforward electrical connection. The compressor mounts tangentially with a precise 0.859375-inch distance from clutch to mounting flange, ensuring proper fitment. Both suction and discharge ports utilize O-ring seals with green O-rings included for leak prevention. The compressor head is configured with a rear-horizontal O-ring design, matching the Sanden/Sankyo SD709 compressor type used in these Dodge models.
Common Applications and Problem Solving
- Replacement for worn or failed A/C compressors in Dodge D250, D350, W250, and W350 trucks
- Resolves issues with insufficient cooling due to compressor failure
- Addresses noisy or slipping A/C clutch problems
- Fixes refrigerant leaks at compressor ports with included O-rings
- Improves overall HVAC system reliability and performance
Installation Notes and Tips
- Ensure compatibility with Dodge D250, D350, W250, and W350 models before installation
- Mounting hardware is not included; reuse existing hardware or source separately
- Verify proper belt alignment with the 8-groove serpentine pulley
- Check electrical connections for the 12-volt coil with pin terminal
- Replace O-rings during installation to prevent refrigerant leaks
Quality Assurance and Warranty
The Four Seasons New Compressor 78594 is a brand-new unit manufactured to meet OEM standards for durability and performance. It includes pre-filled oil and clutch assembly to simplify installation. While specific warranty details are not provided here, Four Seasons products typically come with a limited warranty covering defects in materials and workmanship. Consult product documentation or supplier for exact warranty terms.
| Brand | Four Seasons |
|---|---|
| Part Number | 78594 |
| Position | New Compressor |
| Clutch Included | Included |
| Clutch Maximum Diameter | 4.750 |
| Coil Clock Position | 1 Wire Lead |
| Coil Voltage | 12 |
| Comp Head Prt Config | Rear-Horiz-O-Ring |
| Compatible Refrigerant Oil Type | PAG 100 |
| Compressor Head Type | KD |
| Compressor Type | SD709 |
| Discharge Port Type | O-Ring |
| Distance From Clutch To Mounting Flange | 0.859375 |
| Mount Distance MM | 21.590 |
| Mounting Hardware? | Not Included |
| Mounting Type | Tangent Mount |
| New or Reman | New |
| O-Ring A Number/Desc | [24608] / Green O-Ring |
| O-Ring B Number/Desc | [24610] / Green O-Ring |
| Oil Filled | Included |
| Pulley Belt Type | Serpentine |
| Pulley Diameter MM | 120.650 |
| Pulley Groove Quantity | 8 |
| Pulley Lip Diameter | 4.750 |
| Pulley Ridge Diameter | 4.750 |
| Refrigerant Type | R134a |
| Suction Port Type | O-Ring |
| Terminal Type | Pin |
| Type | Sanden/Sankyo |
This part fits 16 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 1993 | Dodge | D250 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
| 1993 | Dodge | D350 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
| 1993 | Dodge | W250 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
| 1993 | Dodge | W350 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
| 1992 | Dodge | D250 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
| 1992 | Dodge | D350 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
| 1992 | Dodge | W250 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
| 1992 | Dodge | W350 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
| 1991 | Dodge | D250 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
| 1991 | Dodge | D350 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
| 1991 | Dodge | W250 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
| 1991 | Dodge | W350 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
| 1990 | Dodge | D250 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
| 1990 | Dodge | D350 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
| 1990 | Dodge | W250 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
| 1990 | Dodge | W350 | 5.9L | L6 | N/A | w/ SD709 Compressor; New w/ Clutch; w/ Intercooler; New Compressor |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.