HomeBelts and Cooling > Accessory Drive Belt System ComponentsGates 38102 Accessory Drive Belt Tensioner Assembly
Part #: 38102

Gates 38102 Accessory Drive Belt Tensioner Assembly

DriveAlign Premium OE Automatic Belt Tensioner
⚙️ 28 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
📦DriveAlign Premium OE Automatic Belt Tensioner
🚗Fitment: Ford, Mazda, and Mercury, Explorer, Ranger, B4000, Mountaineer, Aerostar, and Navajo
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Overview of Gates DriveAlign Premium OE Automatic Belt Tensioner 38102

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38102 is engineered for reliable accessory drive belt tension in select Ford, Mazda, and Mercury vehicles. Designed to maintain optimal tension on V-ribbed belts, this tensioner assembly supports smooth engine operation and accessory performance.

  • Thermoplastic construction for durability and heat resistance
  • Single flanged pulley with 6 V-ribbed grooves
  • Pulley outside diameter: 2.76 inches (70 mm)
  • Width: 0.98 inches (25 mm)
  • Bearing bore inside diameter: 0.67 inches (17 mm)
  • One mounting hole for secure installation
  • OE exact fit and performance

Detailed Product Features and Specifications

This accessory drive belt tensioner assembly features a thermoplastic body designed to withstand engine bay temperatures and mechanical stress. The pulley includes six grooves specifically designed for V-ribbed belts, ensuring proper belt alignment and grip. With a pulley diameter of 2.76 inches and a width of 0.98 inches, it matches original equipment dimensions precisely. The bearing bore inside diameter measures 0.67 inches, providing smooth rotation and reducing wear. The single mounting hole allows for straightforward installation on compatible vehicles.

About the DriveAlign Premium OE Automatic Belt Tensioner Line

The DriveAlign Premium OE Automatic Belt Tensioner product line by Gates focuses on delivering original equipment (OE) exact replacement parts. This ensures compatibility and performance consistent with factory specifications. The 38102 tensioner assembly is part of this line, offering a reliable solution for maintaining proper belt tension in accessory drive systems of Ford, Mazda, and Mercury models.

Compatible Vehicles and Common Applications

  • Ford Aerostar
  • Ford B4000
  • Ford Explorer
  • Ford Mountaineer
  • Mazda Navajo
  • Ford Ranger
  • Mercury Mountaineer

This tensioner assembly is designed specifically for these models, ensuring proper fit and function in their accessory drive belt systems.

Common Issues Addressed by This Belt Tensioner

  • Excessive belt slack causing slipping or noise
  • Premature belt wear due to improper tension
  • Accessory drive component misalignment
  • Vibration or rattling noises from the belt system
  • Failure of original tensioner leading to belt system malfunction

Installation Notes and Tips

When installing the Gates DriveAlign Premium OE Automatic Belt Tensioner 38102, ensure the mounting surface is clean and free of debris. Use the single mounting hole to secure the tensioner firmly, and verify the belt is properly seated in all six pulley grooves. Check belt tension after installation to confirm correct operation. Refer to vehicle-specific service manuals for torque specifications and alignment procedures.

Quality Assurance and Warranty

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38102 meets original equipment standards for fit, form, and function. Manufactured with high-quality thermoplastic and precision bearings, it is designed for durability and consistent performance. Gates provides a limited warranty covering defects in materials and workmanship, supporting long-term reliability in your vehicle's accessory drive system.

BrandGates
Part Number38102
PositionDriveAlign Premium OE Automatic Belt Tensioner
Bearing Bore Inside Diameter.67
Bearing Bore Inside Diameter17
Bearing Bore Inside Diameter 1 (in).67
Bearing Bore Inside Diameter 1 (mm)17
Belt TypeV-Ribbed
Belt TypeV-Ribbed
Contact SurfaceV-Ribbed Grooved
ContentsTensioner Assy.
Groove Quantity6
MaterialThermoplastic
Mounting Hole Quantity1
Number of Grooves6
OE Comparison RatingOE Exact
Outside Diameter2.76
Outside Diameter70
Outside Diameter (in)2.76
Outside Diameter (mm)70
Pulley 1 FlangedYes
Pulley 1 FlangedYes
Pulley Quantity1
Width.98
Width25
Width (in).98
Width (mm)25

This part fits 28 vehicles. Search below:

YearMakeModelLitersCylindersFuel TypePositionNotes
2000FordExplorer4.0LV6GASN/AW/"V" Locator Tab; DriveAlign Premium OE Automatic Belt Tensioner
2000FordRanger4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2000MazdaB40004.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1999FordExplorer4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1999FordRanger4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1999MazdaB40004.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1999MercuryMountaineer4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1998FordExplorer4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1998FordRanger4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1998MazdaB40004.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1998MercuryMountaineer4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1997FordAerostar4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1997FordExplorer4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1997FordRanger4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1997MazdaB40004.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1996FordAerostar4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1996FordExplorer4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1996FordRanger4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1996MazdaB40004.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1995FordExplorer4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1995FordRanger4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1995MazdaB40004.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1994FordExplorer4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1994FordRanger4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1994MazdaB40004.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1994MazdaNavajo4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1993FordExplorer4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1993MazdaNavajo4.0LV6GASN/ADriveAlign Premium OE Automatic Belt Tensioner

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1802303052303510238102419-20045898492028923089230FN999009999009ABT-46F37Z 6B209 AF3TZ 6B209 CF47E 6B209 AAF4TE 6B209 AAF77E 6B209 AAF77Z 6B209 AAZZM5 15 980ZZM815980

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.