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Gates 38102 Accessory Drive Belt Tensioner Assembly
Overview of Gates DriveAlign Premium OE Automatic Belt Tensioner 38102
The Gates DriveAlign Premium OE Automatic Belt Tensioner 38102 is engineered for reliable accessory drive belt tension in select Ford, Mazda, and Mercury vehicles. Designed to maintain optimal tension on V-ribbed belts, this tensioner assembly supports smooth engine operation and accessory performance.
- Thermoplastic construction for durability and heat resistance
- Single flanged pulley with 6 V-ribbed grooves
- Pulley outside diameter: 2.76 inches (70 mm)
- Width: 0.98 inches (25 mm)
- Bearing bore inside diameter: 0.67 inches (17 mm)
- One mounting hole for secure installation
- OE exact fit and performance
Detailed Product Features and Specifications
This accessory drive belt tensioner assembly features a thermoplastic body designed to withstand engine bay temperatures and mechanical stress. The pulley includes six grooves specifically designed for V-ribbed belts, ensuring proper belt alignment and grip. With a pulley diameter of 2.76 inches and a width of 0.98 inches, it matches original equipment dimensions precisely. The bearing bore inside diameter measures 0.67 inches, providing smooth rotation and reducing wear. The single mounting hole allows for straightforward installation on compatible vehicles.
About the DriveAlign Premium OE Automatic Belt Tensioner Line
The DriveAlign Premium OE Automatic Belt Tensioner product line by Gates focuses on delivering original equipment (OE) exact replacement parts. This ensures compatibility and performance consistent with factory specifications. The 38102 tensioner assembly is part of this line, offering a reliable solution for maintaining proper belt tension in accessory drive systems of Ford, Mazda, and Mercury models.
Compatible Vehicles and Common Applications
- Ford Aerostar
- Ford B4000
- Ford Explorer
- Ford Mountaineer
- Mazda Navajo
- Ford Ranger
- Mercury Mountaineer
This tensioner assembly is designed specifically for these models, ensuring proper fit and function in their accessory drive belt systems.
Common Issues Addressed by This Belt Tensioner
- Excessive belt slack causing slipping or noise
- Premature belt wear due to improper tension
- Accessory drive component misalignment
- Vibration or rattling noises from the belt system
- Failure of original tensioner leading to belt system malfunction
Installation Notes and Tips
When installing the Gates DriveAlign Premium OE Automatic Belt Tensioner 38102, ensure the mounting surface is clean and free of debris. Use the single mounting hole to secure the tensioner firmly, and verify the belt is properly seated in all six pulley grooves. Check belt tension after installation to confirm correct operation. Refer to vehicle-specific service manuals for torque specifications and alignment procedures.
Quality Assurance and Warranty
The Gates DriveAlign Premium OE Automatic Belt Tensioner 38102 meets original equipment standards for fit, form, and function. Manufactured with high-quality thermoplastic and precision bearings, it is designed for durability and consistent performance. Gates provides a limited warranty covering defects in materials and workmanship, supporting long-term reliability in your vehicle's accessory drive system.
| Brand | Gates |
| Part Number | 38102 |
| Position | DriveAlign Premium OE Automatic Belt Tensioner |
| Bearing Bore Inside Diameter | .67 |
| Bearing Bore Inside Diameter | 17 |
| Bearing Bore Inside Diameter 1 (in) | .67 |
| Bearing Bore Inside Diameter 1 (mm) | 17 |
| Belt Type | V-Ribbed |
| Belt Type | V-Ribbed |
| Contact Surface | V-Ribbed Grooved |
| Contents | Tensioner Assy. |
| Groove Quantity | 6 |
| Material | Thermoplastic |
| Mounting Hole Quantity | 1 |
| Number of Grooves | 6 |
| OE Comparison Rating | OE Exact |
| Outside Diameter | 2.76 |
| Outside Diameter | 70 |
| Outside Diameter (in) | 2.76 |
| Outside Diameter (mm) | 70 |
| Pulley 1 Flanged | Yes |
| Pulley 1 Flanged | Yes |
| Pulley Quantity | 1 |
| Width | .98 |
| Width | 25 |
| Width (in) | .98 |
| Width (mm) | 25 |
This part fits 28 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Fuel Type | Position | Notes |
|---|---|---|---|---|---|---|---|
| 2000 | Ford | Explorer | 4.0L | V6 | GAS | N/A | W/"V" Locator Tab; DriveAlign Premium OE Automatic Belt Tensioner |
| 2000 | Ford | Ranger | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 2000 | Mazda | B4000 | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1999 | Ford | Explorer | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1999 | Ford | Ranger | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1999 | Mazda | B4000 | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1999 | Mercury | Mountaineer | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1998 | Ford | Explorer | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1998 | Ford | Ranger | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1998 | Mazda | B4000 | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1998 | Mercury | Mountaineer | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1997 | Ford | Aerostar | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1997 | Ford | Explorer | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1997 | Ford | Ranger | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1997 | Mazda | B4000 | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1996 | Ford | Aerostar | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1996 | Ford | Explorer | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1996 | Ford | Ranger | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1996 | Mazda | B4000 | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1995 | Ford | Explorer | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1995 | Ford | Ranger | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1995 | Mazda | B4000 | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1994 | Ford | Explorer | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1994 | Ford | Ranger | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1994 | Mazda | B4000 | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1994 | Mazda | Navajo | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1993 | Ford | Explorer | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
| 1993 | Mazda | Navajo | 4.0L | V6 | GAS | N/A | DriveAlign Premium OE Automatic Belt Tensioner |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.