HomeBelts and Cooling > Accessory Drive Belt System ComponentsGates 38138 Accessory Drive Belt Tensioner Assembly - Smooth Pulley
Part #: 38138

Gates 38138 Accessory Drive Belt Tensioner Assembly - Smooth Pulley

DriveAlign Premium OE Automatic Belt Tensioner, Smooth Pulley
39 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
DriveAlign Premium OE Automatic Belt Tensioner, Smooth Pulley
Fitment: Ford, F-150, F-150 Heritage, E-150, E-150 Club Wagon, E-250, Econoline, E-150 Econoline, E-150 Econoline Club Wagon, and E-250 Econoline
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Overview of Gates DriveAlign Premium OE Automatic Belt Tensioner

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38138 is engineered to maintain optimal tension on the accessory drive belt system. Designed specifically for Ford vehicles such as the E-150, E-250 Econoline, and F-150 models, this tensioner assembly ensures consistent belt performance and longevity.

  • Thermoplastic construction for durability and heat resistance
  • Single pulley design with a smooth backside contact surface
  • Compatible with V-ribbed belt types
  • Mounting hole quantity: 1 for straightforward installation
  • Precise dimensions: 3.54 inch (90 mm) outside diameter, 1 inch (25.5 mm) width
  • OE exact comparison rating for reliable fit and function

Detailed Product Description and Specifications

This accessory drive belt tensioner assembly features a thermoplastic material that offers resistance to wear and high temperatures commonly found in engine compartments. The pulley has a 3.54 inch (90 mm) outside diameter and a width of 1 inch (25.5 mm), designed to accommodate V-ribbed belts used in Ford E-150, E-150 Club Wagon, E-250 Econoline, and F-150 Heritage models. The tensioner includes a single pulley without flanges and a smooth backside contact surface to reduce belt wear. The bearing bore inside diameter measures 0.67 inches (17 mm), ensuring proper alignment and smooth rotation. With one mounting hole, installation is simplified while maintaining secure attachment.

About the DriveAlign Premium OE Automatic Belt Tensioner Line

The DriveAlign Premium OE Automatic Belt Tensioner product line by Gates focuses on delivering original equipment (OE) exact replacement parts. This ensures that the tensioner assembly matches factory specifications for fit, form, and function. The 38138 part number is part of this line, providing a reliable solution for maintaining proper belt tension in Ford accessory drive systems.

Common Applications and Issues Addressed

  • Maintains proper tension on V-ribbed accessory drive belts
  • Prevents belt slippage and associated engine accessory malfunctions
  • Reduces premature belt wear and noise
  • Addresses belt misalignment issues in Ford E-150 and F-150 models
  • Replaces worn or damaged automatic belt tensioners to restore system performance

Installation Notes and Tips

  • Ensure vehicle compatibility with Ford E-150, E-250 Econoline, and F-150 Heritage models before installation
  • Verify belt type as V-ribbed for proper fitment
  • Use appropriate tools to remove the old tensioner and install the new assembly securely using the single mounting hole
  • Inspect the accessory drive belt for wear and replace if necessary during installation
  • Follow manufacturer torque specifications to avoid over-tightening

Quality Assurance and Warranty

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38138 is manufactured to meet OE standards, ensuring reliable performance and durability. This part undergoes rigorous quality control to maintain consistent dimensions and material integrity. While specific warranty details are not provided here, Gates typically offers coverage consistent with OE replacement parts, supporting long-term use in Ford E-150, E-250 Econoline, and F-150 vehicles.

BrandGates
Part Number38138
PositionDriveAlign Premium OE Automatic Belt Tensioner, Smooth Pulley
Bearing Bore Inside Diameter.67
Bearing Bore Inside Diameter17
Bearing Bore Inside Diameter 1 (in).67
Bearing Bore Inside Diameter 1 (mm)17
Belt TypeV-Ribbed
Belt TypeV-Ribbed
Contact SurfaceSmooth/Backside
ContentsTensioner Assy.
MaterialThermoplastic
Mounting Hole Quantity1
OE Comparison RatingOE Exact
Outside Diameter3.54
Outside Diameter90
Outside Diameter (in)3.54
Outside Diameter (mm)90
Pulley 1 FlangedNo
Pulley 1 FlangedNo
Pulley Quantity1
Width1
Width25.5
Width (in)1
Width (mm)25.5

This part fits 39 vehicles. Search below:

YearMakeModelLitersCylindersFuel TypePositionNotes
2008FordF-1504.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2007FordF-1504.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2006FordF-1504.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2005FordF-1504.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2004FordF-1504.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2004FordF-150 Heritage4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2003FordE-1504.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2003FordE-150 Club Wagon4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2003FordE-2504.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2003FordEconoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2003FordF-1504.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2002FordE-1504.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2002FordE-150 Econoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2002FordE-150 Econoline Club Wagon4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2002FordE-250 Econoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2002FordF-1504.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2001FordE-150 Econoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2001FordE-150 Econoline Club Wagon4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2001FordE-250 Econoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2001FordEconoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2001FordF-1504.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2000FordE-150 Econoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2000FordE-150 Econoline Club Wagon4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2000FordE-250 Econoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2000FordEconoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
2000FordF-1504.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
1999FordE-150 Econoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
1999FordE-150 Econoline Club Wagon4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
1999FordE-250 Econoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
1999FordEconoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
1999FordF-1504.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
1998FordE-150 Econoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
1998FordE-150 Econoline Club Wagon4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
1998FordE-250 Econoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
1998FordF-1504.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
1997FordE-150 Econoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
1997FordE-150 Econoline Club Wagon4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
1997FordE-250 Econoline4.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner
1997FordF-1504.2LV6GASSmooth PulleyDriveAlign Premium OE Automatic Belt Tensioner

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

2L3E 6B209 BA2L3Z 6B209 BA3052603513838138419-21145862492325L3E 6B209 AA5L3Z 6B209 AA89260999358999358AF75E 6B209 AAF75Z 6B209 AAXL3E 6B209 CAXL3E 6B209 CB

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.