HomeBelts and Cooling > Accessory Drive Belt System ComponentsGates 38160 Accessory Drive Belt Tensioner Assembly
Part #: 38160

Gates 38160 Accessory Drive Belt Tensioner Assembly

DriveAlign Premium OE Automatic Belt Tensioner
⚙️ 8 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
📦DriveAlign Premium OE Automatic Belt Tensioner
🚗Fitment: Ford and Mercury, Contour and Mystique
🔄Easy Returns — Return within 60 days for a full refund
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Overview of Gates DriveAlign Premium OE Automatic Belt Tensioner

The Gates DriveAlign Premium OE Automatic Belt Tensioner (Part Number 38160) is engineered for reliable accessory drive belt tension in Ford Contour and Mercury Mystique vehicles. Designed with precision steel construction and a flanged pulley, this tensioner assembly ensures consistent belt alignment and performance.

  • Constructed from durable steel for long-lasting strength
  • Single flanged pulley with six V-ribbed grooves for optimal belt grip
  • Outside diameter of 3.86 inches (98 mm) and width of 1.06 inches (27 mm)
  • Two mounting holes for secure installation
  • Compatible with V-ribbed belt types used in Ford Contour and Mercury Mystique

DriveAlign Premium OE Automatic Belt Tensioner Product Line

The DriveAlign Premium OE Automatic Belt Tensioner line by Gates focuses on delivering OE improved performance and fitment. This product line is designed to meet or exceed original equipment specifications, providing enhanced durability and precise tension control. The 38160 tensioner assembly is part of this line, offering a reliable solution for accessory drive belt systems in select Ford and Mercury models.

Detailed Product Description

This accessory drive belt tensioner assembly features a steel body with a single flanged pulley that includes six grooves designed for V-ribbed belts. The pulley’s outside diameter measures 3.86 inches (98 mm), with a width of 1.06 inches (27 mm), ensuring proper belt engagement and alignment. The bearing bore inside diameter is 0.67 inches (17 mm), supporting smooth rotation and reducing wear. With two mounting holes, the tensioner provides a secure fitment in the accessory drive system of Ford Contour and Mercury Mystique vehicles.

Common Applications and Issues Addressed

  • Maintains proper tension on V-ribbed accessory drive belts
  • Prevents belt slippage and misalignment
  • Reduces noise caused by loose or worn tensioners
  • Helps avoid premature belt wear and accessory component damage
  • Restores correct belt routing and tension in Ford Contour and Mercury Mystique models

Installation Notes and Tips

  • Ensure compatibility with Ford Contour and Mercury Mystique before installation
  • Inspect the accessory drive belt for wear and replace if necessary
  • Use proper torque specifications for mounting bolts to avoid damage
  • Verify pulley alignment and belt seating after installation
  • Consult vehicle service manual for detailed installation procedures

Quality Assurance and Warranty

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38160 is manufactured to meet OE improved standards, ensuring reliable performance and durability. Gates provides quality assurance backed by their engineering expertise. Please refer to Gates’ official warranty policy for specific coverage details.

BrandGates
Part Number38160
PositionDriveAlign Premium OE Automatic Belt Tensioner
Bearing Bore Inside Diameter.67
Bearing Bore Inside Diameter17
Bearing Bore Inside Diameter 1 (in).67
Bearing Bore Inside Diameter 1 (mm)17
Belt TypeV-Ribbed
Belt TypeV-Ribbed
Contact SurfaceV-Ribbed Grooved
ContentsTensioner Assy.
Groove Quantity6
MaterialSteel
Mounting Hole Quantity2
Number of Grooves6
OE Comparison RatingOE Improved
Outside Diameter3.86
Outside Diameter98
Outside Diameter (in)3.86
Outside Diameter (mm)98
Pulley 1 FlangedYes
Pulley 1 FlangedYes
Pulley Quantity1
Width1.06
Width27
Width (in)1.06
Width (mm)27

This part fits 8 vehicles. Search below:

YearMakeModelLitersCylindersFuel TypePositionNotes
1997FordContour2.0LL4BI-FUELN/ADriveAlign Premium OE Automatic Belt Tensioner
1997FordContour2.0LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1997MercuryMystique2.0LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1996FordContour2.0LL4BI-FUELN/ADriveAlign Premium OE Automatic Belt Tensioner
1996FordContour2.0LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1996MercuryMystique2.0LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1995FordContour2.0LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1995MercuryMystique2.0LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

30530738160419-218492778930794BB 6A228 AD999035999035AF5RZ 6A228 AAF7RZ 6A228 AA

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.