HomeBelts and Cooling > Accessory Drive Belt System ComponentsGates 38161 Accessory Drive Belt Tensioner Assembly
Part #: 38161

Gates 38161 Accessory Drive Belt Tensioner Assembly

DriveAlign Premium OE Automatic Belt Tensioner
⚙️ 11 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
📦DriveAlign Premium OE Automatic Belt Tensioner
🚗Fitment: Ford and Mercury, Explorer and Mountaineer
🔄Easy Returns — Return within 60 days for a full refund
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Overview of Gates DriveAlign Premium OE Automatic Belt Tensioner

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38161 is engineered to maintain optimal tension on the accessory drive belt system. Designed specifically for Ford Explorer and Mercury Mountaineer models, this tensioner assembly ensures consistent belt performance and longevity.

  • Constructed from durable steel for strength and reliability
  • Single pulley design with a smooth backside contact surface
  • Compatible with V-ribbed belt types
  • Two mounting holes for secure installation
  • Outside diameter of 100 mm (3.94 in) and width of 30.5 mm (1.2 in)
  • Bearing bore inside diameter of 17 mm (.67 in) for precise fitment
  • OE improved rating for enhanced performance over original equipment

Detailed Product Description

This accessory drive belt tensioner assembly from Gates is crafted with a steel body to withstand the rigors of engine operation. The single pulley, which is not flanged, features a smooth backside contact surface designed to work seamlessly with V-ribbed belts. With an outside diameter of 100 mm and a width of 30.5 mm, the tensioner fits securely in the accessory drive system of Ford Explorer and Mercury Mountaineer vehicles. The bearing bore inside diameter measures 17 mm, ensuring proper alignment and smooth rotation. The two mounting holes provide a stable attachment point, reducing the risk of belt slippage or misalignment.

About the DriveAlign Premium OE Automatic Belt Tensioner Line

The DriveAlign Premium OE Automatic Belt Tensioner product line by Gates focuses on delivering tensioners that meet or exceed original equipment specifications. This line emphasizes improved durability and consistent belt tension to support accessory drive systems in various vehicle applications. Part number 38161 is part of this line, offering an OE improved rating that enhances the reliability of the belt system in Ford Explorer and Mercury Mountaineer models.

Common Applications and Issues Addressed

  • Maintains proper tension on V-ribbed accessory drive belts
  • Prevents belt slippage and premature wear
  • Reduces noise caused by loose or worn tensioners
  • Helps avoid accessory drive system failures
  • Supports smooth operation of engine-driven components

Installation Notes and Tips

When installing the Gates DriveAlign Premium OE Automatic Belt Tensioner 38161, ensure the mounting holes align correctly with the vehicle’s bracket. Use proper torque specifications to secure the tensioner and avoid over-tightening. Verify that the V-ribbed belt seats properly on the smooth backside of the pulley. It is recommended to inspect the belt condition during installation and replace if signs of wear are present. This tensioner is designed for direct replacement on compatible Ford Explorer and Mercury Mountaineer models.

Quality Assurance and Warranty

Gates manufactures the DriveAlign Premium OE Automatic Belt Tensioner 38161 to meet stringent quality standards. The steel construction and precision bearing dimensions contribute to long service life and reliable performance. This part carries an OE improved rating, indicating enhanced durability compared to original equipment. Warranty coverage details should be confirmed with the parts provider or manufacturer documentation.

BrandGates
Part Number38161
PositionDriveAlign Premium OE Automatic Belt Tensioner
Bearing Bore Inside Diameter.67
Bearing Bore Inside Diameter17
Bearing Bore Inside Diameter 1 (in).67
Bearing Bore Inside Diameter 1 (mm)17
Belt TypeV-Ribbed
Belt TypeV-Ribbed
Contact SurfaceSmooth/Backside
ContentsTensioner Assy.
MaterialSteel
Mounting Hole Quantity2
OE Comparison RatingOE Improved
Outside Diameter3.94
Outside Diameter100
Outside Diameter (in)3.94
Outside Diameter (mm)100
Pulley 1 FlangedNo
Pulley 1 FlangedNo
Pulley Quantity1
Width1.2
Width30.5
Width (in)1.2
Width (mm)30.5

This part fits 11 vehicles. Search below:

YearMakeModelLitersCylindersFuel TypePositionNotes
2001FordExplorer5.0LV8GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2001MercuryMountaineer5.0LV8GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2000FordExplorer5.0LV8GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2000MercuryMountaineer5.0LV8GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1999FordExplorer5.0LV8GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1999MercuryMountaineer5.0LV8GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1998FordExplorer5.0LV8GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1998MercuryMountaineer5.0LV8GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1997FordExplorer5.0LV8GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1997MercuryMountaineer5.0LV8GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1996FordExplorer5.0LV8GASN/ADriveAlign Premium OE Automatic Belt Tensioner

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

30530638161458144925789306999036999036AF65E 6B209 BAF65Z 6B209 BAF87E 6B209 BB

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.