HomeBelts and Cooling > Accessory Drive Belt System ComponentsGates 38163 Accessory Drive Belt Tensioner Assembly
Part #: 38163

Gates 38163 Accessory Drive Belt Tensioner Assembly

DriveAlign Premium OE Automatic Belt Tensioner
20 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
DriveAlign Premium OE Automatic Belt Tensioner
Fitment: Jeep, TJ, Wrangler, and Grand Cherokee
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Overview of Gates DriveAlign Premium OE Automatic Belt Tensioner

The Gates DriveAlign Premium OE Automatic Belt Tensioner (Part Number 38163) is engineered for reliable accessory drive belt tension in Jeep vehicles. Designed specifically for Jeep Grand Cherokee, TJ, and Wrangler models, this tensioner assembly ensures proper belt alignment and consistent performance.

  • Thermoplastic construction for durability and heat resistance
  • Single smooth backside pulley without flange
  • V-ribbed belt compatibility
  • Mounting hole quantity: 1 for straightforward installation
  • Precise dimensions: 2.76 inch (70 mm) outside diameter, 0.98 inch (25 mm) width
  • Bearing bore inside diameter: 0.67 inch (17 mm)
  • OE exact comparison rating for direct replacement

Detailed Product Description and Specifications

This accessory drive belt tensioner assembly features a thermoplastic material that offers resistance to heat and wear, suitable for the demanding engine environments of Jeep Grand Cherokee, TJ, and Wrangler models. The pulley is designed without flanges and has a smooth backside contact surface, optimized for V-ribbed belts. The tensioner includes a single pulley with a 2.76 inch (70 mm) outside diameter and a width of 0.98 inch (25 mm), ensuring proper belt tracking and tension. The bearing bore inside diameter measures 0.67 inch (17 mm), providing a precise fit for the mounting hardware. With one mounting hole, installation is simplified and secure. This part meets OE exact standards, making it a reliable replacement for the original tensioner on compatible Jeep vehicles.

About the DriveAlign Premium OE Automatic Belt Tensioner Line

The DriveAlign Premium OE Automatic Belt Tensioner line by Gates focuses on delivering original equipment quality and fitment. This product line is designed to match or exceed factory specifications, providing consistent belt tension and alignment to maintain accessory drive system performance. The 38163 tensioner assembly is part of this line, ensuring compatibility and durability for Jeep models requiring precise belt tension management.

Common Applications and Issues Addressed

  • Maintains proper tension on V-ribbed accessory drive belts
  • Prevents belt slippage and premature wear
  • Reduces noise caused by loose or misaligned belts
  • Eliminates vibration and pulley misalignment issues
  • Restores accessory drive system reliability in Jeep Grand Cherokee, TJ, and Wrangler

Installation Notes and Tips

  • Verify compatibility with Jeep Grand Cherokee, TJ, or Wrangler before installation
  • Ensure the mounting hole aligns correctly with the engine bracket
  • Inspect the belt for wear and replace if necessary during installation
  • Use proper torque specifications to secure the tensioner assembly
  • Check belt tension and alignment after installation to confirm proper operation

Quality Assurance and Warranty

The Gates DriveAlign Premium OE Automatic Belt Tensioner (Part Number 38163) is manufactured to meet OE exact standards, ensuring reliable performance and fit. Gates products typically come with a limited warranty covering defects in materials and workmanship. For specific warranty details, refer to the product documentation or manufacturer guidelines.

BrandGates
Part Number38163
PositionDriveAlign Premium OE Automatic Belt Tensioner
Bearing Bore Inside Diameter.67
Bearing Bore Inside Diameter17
Bearing Bore Inside Diameter 1 (in).67
Bearing Bore Inside Diameter 1 (mm)17
Belt TypeV-Ribbed
Belt TypeV-Ribbed
Contact SurfaceSmooth/Backside
ContentsTensioner Assy.
MaterialThermoplastic
Mounting Hole Quantity1
OE Comparison RatingOE Exact
Outside Diameter2.76
Outside Diameter70
Outside Diameter (in)2.76
Outside Diameter (mm)70
Pulley 1 FlangedNo
Pulley 1 FlangedNo
Pulley Quantity1
Width.98
Width25
Width (in).98
Width (mm)25

This part fits 20 vehicles. Search below:

YearMakeModelLitersCylindersFuel TypePositionNotes
2006JeepTJ4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2006JeepWrangler4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2005JeepTJ4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2005JeepWrangler4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2004JeepGrand Cherokee4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2004JeepTJ4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2004JeepWrangler4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2003JeepGrand Cherokee4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2003JeepTJ4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2003JeepWrangler4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2002JeepGrand Cherokee4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2002JeepTJ4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2002JeepWrangler4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2001JeepGrand Cherokee4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2001JeepTJ4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2001JeepWrangler4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2000JeepGrand Cherokee4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2000JeepTJ4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2000JeepWrangler4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1999JeepGrand Cherokee4.0LL6GASN/ADriveAlign Premium OE Automatic Belt Tensioner

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

04854089A30524538163419-016455334854089AB4925689245999462999462A

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.