HomeBelts and Cooling > Accessory Drive Belt System ComponentsGates 38165 Accessory Drive Belt Tensioner Assembly
Part #: 38165

Gates 38165 Accessory Drive Belt Tensioner Assembly

DriveAlign Premium OE Automatic Belt Tensioner
⚙️ 19 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
📦DriveAlign Premium OE Automatic Belt Tensioner
🚗Fitment: Chevrolet, GMC, and Isuzu, S10, Sonoma, and Hombre
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Overview of Gates DriveAlign Premium OE Automatic Belt Tensioner

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38165 is engineered for reliable accessory drive belt tension in select Chevrolet, GMC, and Isuzu vehicles. Designed to maintain optimal tension on V-ribbed belts, this tensioner assembly supports smooth engine operation and accessory performance.

  • Thermoplastic construction for durability and heat resistance
  • Single pulley design without flange for precise belt alignment
  • Compatible with V-ribbed belt systems
  • Mounting hole quantity: 1 for straightforward installation
  • Dimensions: 2.99 inches (76 mm) outside diameter, 0.98 inches (25 mm) width
  • Bearing bore inside diameter: 0.67 inches (17 mm)
  • Includes tensioner assembly and mounting bolt
  • OE comparison rating ensures original equipment performance

Detailed Product Description and Specifications

This accessory drive belt tensioner assembly from Gates features a thermoplastic body designed to withstand engine bay temperatures and mechanical stress. The single pulley, which is smooth on the backside and lacks a flange, is optimized for V-ribbed belt applications commonly found in Chevrolet Hombre, GMC S10, and Isuzu Sonoma models. The tensioner’s precise dimensions—2.99 inches (76 mm) outside diameter and 0.98 inches (25 mm) width—ensure proper fit and function within the accessory drive system. The bearing bore inside diameter of 0.67 inches (17 mm) supports smooth rotation and long service life. This part number 38165 includes both the tensioner assembly and the necessary mounting bolt for installation.

About the DriveAlign Premium OE Automatic Belt Tensioner Line

The DriveAlign Premium OE Automatic Belt Tensioner line by Gates is designed to meet or exceed original equipment specifications. This product line focuses on delivering consistent belt tension to maintain accessory drive system efficiency and reduce premature belt wear. The automatic tensioner assembly 38165 is part of this line, providing OE performance and fitment for specific Chevrolet, GMC, and Isuzu vehicles.

Common Applications and Issues Addressed

  • Maintains proper tension on V-ribbed accessory drive belts
  • Prevents belt slippage and associated accessory malfunctions
  • Reduces noise caused by loose or worn tensioners
  • Helps avoid premature belt wear and potential engine accessory failure
  • Supports smooth operation of alternator, power steering, and air conditioning components

Installation Notes and Tips

  • Ensure compatibility with Chevrolet Hombre, GMC S10, and Isuzu Sonoma models before installation
  • Use the included mounting bolt to secure the tensioner assembly
  • Verify belt alignment on the smooth pulley surface to prevent premature wear
  • Inspect the belt and related components for wear during installation
  • Follow vehicle manufacturer torque specifications for mounting hardware

Quality Assurance and Warranty

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38165 is manufactured to meet original equipment standards, providing reliable performance and durability. This part carries an OE comparison rating, ensuring it matches the quality and fit of the original tensioner. Warranty coverage details should be confirmed with the product documentation or manufacturer.

BrandGates
Part Number38165
PositionDriveAlign Premium OE Automatic Belt Tensioner
Bearing Bore Inside Diameter.67
Bearing Bore Inside Diameter17
Bearing Bore Inside Diameter 1 (in).67
Bearing Bore Inside Diameter 1 (mm)17
Belt TypeV-Ribbed
Belt TypeV-Ribbed
Contact SurfaceSmooth/Backside
ContentsTensioner Assy., Bolt
MaterialThermoplastic
Mounting Hole Quantity1
OE Comparison RatingOE Performance
Outside Diameter2.99
Outside Diameter76
Outside Diameter (in)2.99
Outside Diameter (mm)76
Pulley 1 FlangedNo
Pulley 1 FlangedNo
Pulley Quantity1
Width.98
Width25
Width (in).98
Width (mm)25

This part fits 19 vehicles. Search below:

YearMakeModelLitersCylindersFuel TypePositionNotes
2003ChevroletS102.2LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2003GMCSonoma2.2LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2002ChevroletS102.2LL4FLEXN/ADriveAlign Premium OE Automatic Belt Tensioner
2002ChevroletS102.2LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2002GMCSonoma2.2LL4FLEXN/ADriveAlign Premium OE Automatic Belt Tensioner
2001ChevroletS102.2LL4FLEXN/ADriveAlign Premium OE Automatic Belt Tensioner
2001ChevroletS102.2LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2001GMCSonoma2.2LL4FLEXN/ADriveAlign Premium OE Automatic Belt Tensioner
2000ChevroletS102.2LL4FLEXN/ADriveAlign Premium OE Automatic Belt Tensioner
2000ChevroletS102.2LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2000GMCSonoma2.2LL4FLEXN/ADriveAlign Premium OE Automatic Belt Tensioner
2000GMCSonoma2.2LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2000IsuzuHombre2.2LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1999ChevroletS102.2LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1999GMCSonoma2.2LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1999IsuzuHombre2.2LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1998ChevroletS102.2LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1998GMCSonoma2.2LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1998IsuzuHombre2.2LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

245760733052653516538165419-115455354925982457607308926589265FN999039999039A

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.