HomeBelts and Cooling > Accessory Drive Belt System ComponentsGates 38194 Accessory Drive Belt Tensioner Assembly - Accessory Drive
Part #: 38194

Gates 38194 Accessory Drive Belt Tensioner Assembly - Accessory Drive

DriveAlign Premium OE Automatic Belt Tensioner, Accessory Drive
⚙️ 8 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
📦DriveAlign Premium OE Automatic Belt Tensioner, Accessory Drive
🚗Fitment: Chevrolet, Corvette
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Overview of Gates DriveAlign Premium OE Automatic Belt Tensioner

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38194 is engineered for precise belt tension control in Chevrolet Corvette vehicles. Designed with thermoplastic material and a flanged pulley, this tensioner assembly ensures reliable performance and durability in accessory drive belt systems.

  • Thermoplastic construction for durability and heat resistance
  • Single flanged pulley with 6 V-ribbed grooves
  • Outside diameter of 2.76 inches (70 mm) and width of 0.98 inches (25 mm)
  • Two mounting holes for secure installation
  • Compatible with V-ribbed belt types
  • OE exact fit for Chevrolet Corvette models

Detailed Product Description

This accessory drive belt tensioner assembly, part number 38194, is designed specifically for Chevrolet Corvette vehicles requiring a V-ribbed belt system. The tensioner features a thermoplastic pulley with a flanged design to maintain proper belt alignment and reduce slippage. The pulley has six grooves to accommodate V-ribbed belts, with a contact surface optimized for these belt types. The bearing bore inside diameter measures 0.67 inches (17 mm), supporting smooth rotation and long service life. With an outside diameter of 2.76 inches (70 mm) and a width of 0.98 inches (25 mm), this tensioner fits precisely within the accessory drive belt system.

About the DriveAlign Premium OE Automatic Belt Tensioner Line

The DriveAlign Premium OE Automatic Belt Tensioner line by Gates focuses on delivering original equipment (OE) exact replacements for automatic belt tensioners. This product line emphasizes precise fitment and reliable tension control to maintain optimal accessory drive belt performance. The 38194 tensioner assembly meets OE specifications, ensuring compatibility and consistent operation in Chevrolet Corvette models.

Common Applications and Issues Addressed

  • Maintains proper tension on V-ribbed accessory drive belts
  • Prevents belt slippage and misalignment
  • Reduces noise caused by loose or worn tensioners
  • Supports smooth operation of engine accessories
  • Replaces worn or damaged belt tensioner assemblies

Installation Notes and Tips

  • Ensure compatibility with Chevrolet Corvette models before installation
  • Inspect the belt and pulley grooves for wear before mounting
  • Use proper torque specifications on mounting bolts to avoid damage
  • Verify belt alignment after installation to prevent premature wear
  • Consult vehicle service manual for detailed installation procedures

Quality Assurance and Warranty

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38194 is manufactured to meet OE standards for fit, form, and function. Constructed with durable thermoplastic and precision bearings, it offers reliable performance under normal operating conditions. While specific warranty details may vary, Gates products typically include coverage against manufacturing defects to ensure customer confidence in product quality.

BrandGates
Part Number38194
PositionDriveAlign Premium OE Automatic Belt Tensioner, Accessory Drive
Bearing Bore Inside Diameter.67
Bearing Bore Inside Diameter17
Bearing Bore Inside Diameter 1 (in).67
Bearing Bore Inside Diameter 1 (mm)17
Belt TypeV-Ribbed
Belt TypeV-Ribbed
Contact SurfaceV-Ribbed Grooved
ContentsTensioner Assy.
Groove Quantity6
MaterialThermoplastic
Mounting Hole Quantity2
Number of Grooves6
OE Comparison RatingOE Exact
Outside Diameter2.76
Outside Diameter70
Outside Diameter (in)2.76
Outside Diameter (mm)70
Pulley 1 FlangedYes
Pulley 1 FlangedYes
Pulley Quantity1
Width.98
Width25
Width (in).98
Width (mm)25

This part fits 8 vehicles. Search below:

YearMakeModelLitersCylindersFuel TypePositionNotes
2004ChevroletCorvette5.7LV8GASAccessory DriveDriveAlign Premium OE Automatic Belt Tensioner
2003ChevroletCorvette5.7LV8GASAccessory DriveDriveAlign Premium OE Automatic Belt Tensioner
2002ChevroletCorvette5.7LV8GASAccessory DriveDriveAlign Premium OE Automatic Belt Tensioner
2001ChevroletCorvette5.7LV8GASAccessory DriveDriveAlign Premium OE Automatic Belt Tensioner
2000ChevroletCorvette5.7LV8GASAccessory DriveDriveAlign Premium OE Automatic Belt Tensioner
1999ChevroletCorvette5.7LV8GASAccessory DriveDriveAlign Premium OE Automatic Belt Tensioner
1998ChevroletCorvette5.7LV8GASAccessory DriveDriveAlign Premium OE Automatic Belt Tensioner
1997ChevroletCorvette5.7LV8GASAccessory DriveDriveAlign Premium OE Automatic Belt Tensioner

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

125593251256818130533738194419-379455634928389337999588999588A

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.