HomeBelts and Cooling > Accessory Drive Belt System ComponentsGates 38254 Accessory Drive Belt Tensioner Assembly
Part #: 38254

Gates 38254 Accessory Drive Belt Tensioner Assembly

DriveAlign Premium OE Automatic Belt Tensioner
4 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
DriveAlign Premium OE Automatic Belt Tensioner
Fitment: Chevrolet, Corvette
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Overview of Gates DriveAlign Premium OE Automatic Belt Tensioner

The Gates DriveAlign Premium OE Automatic Belt Tensioner (Part Number 38254) is engineered for precise belt tension control in Chevrolet Corvette vehicles. Designed with thermoplastic material and a smooth backside contact surface, this tensioner assembly ensures reliable performance in accessory drive belt systems.

  • Constructed from durable thermoplastic for long-lasting use
  • Single pulley design without flange for smooth belt operation
  • Compatible with V-ribbed belt types commonly used in Chevrolet Corvette models
  • Dimensions: 2.99 inches (76 mm) outside diameter, 0.98 inches (25 mm) width
  • One mounting hole for secure installation
  • OE improved rating for enhanced fit and function

Detailed Product Description

This accessory drive belt tensioner assembly is specifically designed to maintain optimal tension on V-ribbed belts in Chevrolet Corvette vehicles. The tensioner features a 17 mm (0.67 inch) bearing bore inside diameter, supporting smooth pulley rotation and reducing wear. Its thermoplastic construction offers resistance to heat and wear, contributing to consistent belt alignment and tension. The smooth backside contact surface minimizes belt slippage and noise during operation.

The Gates DriveAlign Premium OE Automatic Belt Tensioner line focuses on delivering OE improved components that meet or exceed original equipment specifications. This product line emphasizes durability and precise fitment, making it suitable for professional repairs and maintenance on Chevrolet Corvette accessory drive systems.

Common Applications and Problem Resolution

  • Restores proper belt tension to prevent slipping and squealing
  • Eliminates premature belt wear caused by misalignment
  • Reduces noise from loose or worn tensioners
  • Prevents accessory drive system failures due to improper tension
  • Supports smooth operation of alternator, power steering, and other belt-driven components

Installation Notes and Tips

  • Ensure compatibility with Chevrolet Corvette models before installation
  • Inspect belt condition and replace if worn or damaged during tensioner replacement
  • Use proper tools to avoid damage to the tensioner or mounting hardware
  • Follow vehicle manufacturer torque specifications for mounting bolt
  • Verify belt alignment and tension after installation for optimal performance

Quality Assurance and Warranty

The Gates DriveAlign Premium OE Automatic Belt Tensioner (Part Number 38254) is manufactured to meet OE improved standards, ensuring reliable fit and function. Gates provides quality assurance through rigorous testing and material selection. Warranty coverage details should be confirmed with the product documentation or authorized distributor.

BrandGates
Part Number38254
PositionDriveAlign Premium OE Automatic Belt Tensioner
Bearing Bore Inside Diameter.67
Bearing Bore Inside Diameter17
Bearing Bore Inside Diameter 1 (in).67
Bearing Bore Inside Diameter 1 (mm)17
Belt TypeV-Ribbed
Belt TypeV-Ribbed
Contact SurfaceSmooth/Backside
ContentsTensioner Assy.
MaterialThermoplastic
Mounting Hole Quantity1
OE Comparison RatingOE Improved
Outside Diameter2.99
Outside Diameter76
Outside Diameter (in)2.99
Outside Diameter (mm)76
Pulley 1 FlangedNo
Pulley 1 FlangedNo
Pulley Quantity1
Width.98
Width25
Width (in).98
Width (mm)25

This part fits 4 vehicles. Search below:

YearMakeModelLitersCylindersFuel TypePositionNotes
1996ChevroletCorvette5.7LV8GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1995ChevroletCorvette5.7LV8GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1994ChevroletCorvette5.7LV8GASN/ADriveAlign Premium OE Automatic Belt Tensioner
1993ChevroletCorvette5.7LV8GASN/AW/O Dual Sided V-Ribbed Belt; DriveAlign Premium OE Automatic Belt Tensioner

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

10227507305300382544932489300999152999152A

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.