HomeBelts and Cooling > Accessory Drive Belt System ComponentsGates 38422 Accessory Drive Belt Tensioner Assembly
Part #: 38422

Gates 38422 Accessory Drive Belt Tensioner Assembly

DriveAlign Premium OE Automatic Belt Tensioner
⚙️ 5 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
📦DriveAlign Premium OE Automatic Belt Tensioner
🚗Fitment: Toyota, Hiace, Hilux, and Tacoma
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Overview of Gates DriveAlign Premium OE Automatic Belt Tensioner

The Gates DriveAlign Premium OE Automatic Belt Tensioner (part number 38422) is engineered for reliable accessory drive belt tension in Toyota Hiace, Hilux, and Tacoma models. Designed with precision steel construction, this tensioner assembly ensures consistent belt performance and durability.

  • Constructed from durable steel for long-lasting strength
  • Compatible with V-ribbed belt systems used in Toyota Hiace, Hilux, and Tacoma
  • Single pulley design with a smooth backside contact surface
  • Mounting hole quantity: 4 for secure installation
  • Dimensions: 2.76 inches (70 mm) outside diameter, 1.31 inches (33.3 mm) width
  • Bearing bore inside diameter: 0.67 inches (17 mm)
  • OE performance rating ensures factory-level quality and fit

Detailed Product Description

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38422 is specifically designed to maintain optimal tension on V-ribbed accessory drive belts in select Toyota vehicles. Its steel construction provides the necessary rigidity and resistance to wear, while the single pulley with a smooth backside contact surface minimizes belt slippage and noise. The tensioner features four mounting holes for a secure fit, matching original equipment specifications. With an outside diameter of 2.76 inches and a width of 1.31 inches, this tensioner assembly fits precisely within the accessory drive system of Toyota Hiace, Hilux, and Tacoma models.

About the DriveAlign Premium OE Automatic Belt Tensioner Line

The DriveAlign Premium OE Automatic Belt Tensioner product line by Gates focuses on delivering original equipment (OE) performance and fitment. This line is engineered to meet or exceed factory specifications, providing reliable belt tensioning for accessory drive systems. The 38422 tensioner assembly is part of this line, ensuring compatibility and durability for Toyota vehicles requiring precise belt tension control.

Common Applications and Issues Addressed

  • Maintains proper tension on V-ribbed accessory belts to prevent slipping
  • Reduces belt noise caused by improper tension or wear
  • Prevents premature belt and pulley wear due to misalignment
  • Eliminates belt squeal during engine start-up or acceleration
  • Ensures consistent accessory drive performance in Toyota Hiace, Hilux, and Tacoma

Installation Notes and Tips

  • Verify compatibility with Toyota Hiace, Hilux, or Tacoma before installation
  • Ensure the mounting surface is clean and free of debris for proper fit
  • Use appropriate tools to tighten mounting bolts to manufacturer torque specifications
  • Inspect the V-ribbed belt for wear and replace if necessary during installation
  • Follow vehicle service manual instructions for belt routing and tensioner replacement

Quality Assurance and Warranty

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38422 is manufactured to meet OE performance standards, ensuring reliable operation and fitment. Gates provides quality assurance through rigorous testing and material selection. Warranty coverage details should be confirmed with the product documentation or supplier.

BrandGates
Part Number38422
PositionDriveAlign Premium OE Automatic Belt Tensioner
Bearing Bore Inside Diameter.67
Bearing Bore Inside Diameter17
Bearing Bore Inside Diameter 1 (in).67
Bearing Bore Inside Diameter 1 (mm)17
Belt TypeV-Ribbed
Belt TypeV-Ribbed
Contact SurfaceSmooth/Backside
ContentsTensioner Assy.
MaterialSteel
Mounting Hole Quantity4
OE Comparison RatingOE Performance
Outside Diameter2.76
Outside Diameter70
Outside Diameter (in)2.76
Outside Diameter (mm)70
Pulley 1 FlangedNo
Pulley 1 FlangedNo
Pulley Quantity1
Width1.31
Width33
Width (in)1.31
Width (mm)33.3

This part fits 5 vehicles. Search below:

YearMakeModelLitersCylindersFuel TypePositionNotes
2006ToyotaHiace2.7LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2006ToyotaHilux2.7LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2006ToyotaTacoma2.7LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2005ToyotaHilux2.7LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner
2005ToyotaTacoma2.7LL4GASN/ADriveAlign Premium OE Automatic Belt Tensioner

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

166200C011166200C0201662075010166207501116620750301662075031384224941289708999219999219A

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.