HomeBelts and Cooling > Accessory Drive Belt System ComponentsGates 38542 Accessory Drive Belt Tensioner Assembly - Fan
Part #: 38542

Gates 38542 Accessory Drive Belt Tensioner Assembly - Fan

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Overview of Gates DriveAlign Premium OE Automatic Belt Tensioner 38542

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38542 is engineered to maintain optimal tension on V-ribbed accessory drive belts. Designed with durable steel construction and precise dimensions, this tensioner assembly supports reliable belt operation in various automotive applications, including popular makes and models requiring a 30mm bearing bore diameter.

  • Constructed from high-strength steel for durability
  • Single pulley design with 8 V-ribbed grooves
  • Pulley outside diameter measures 82 mm (3.23 in)
  • Width of pulley is 33.3 mm (1.31 in)
  • Compatible with V-ribbed belt types
  • Mounting hole quantity: 1 for secure installation
  • Bearing bore inside diameter: 30 mm (1.18 in)

Detailed Product Description

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38542 features a robust steel body designed to withstand the stresses of continuous belt tensioning. Its single pulley includes eight grooves specifically designed for V-ribbed belts, ensuring consistent grip and alignment. The pulley’s 82 mm outside diameter and 33.3 mm width provide compatibility with a range of accessory drive belt systems. This tensioner assembly is engineered to maintain proper belt tension automatically, reducing belt slip and wear over time.

The DriveAlign Premium OE Automatic Belt Tensioner product line focuses on delivering original equipment (OE) quality and fitment, making it suitable for vehicles requiring precise tensioner specifications. This line emphasizes durability and performance, aligning with factory standards to support accessory drive systems effectively.

Common Applications and Issues Addressed

  • Maintains correct tension on V-ribbed accessory drive belts
  • Prevents belt slippage and premature wear
  • Reduces noise caused by loose or misaligned belts
  • Supports smooth operation of alternators, power steering pumps, and air conditioning compressors
  • Helps avoid engine overheating due to belt failure

Installation Notes and Tips

  • Ensure compatibility with vehicle make and model by verifying bearing bore diameter and pulley dimensions
  • Inspect belt condition and alignment before installing the tensioner assembly
  • Use proper tools to avoid damage to the tensioner or pulley during installation
  • Follow vehicle manufacturer torque specifications for mounting bolt

Quality Assurance and Warranty

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38542 is manufactured to meet stringent quality standards, ensuring reliable performance and longevity. Gates provides a limited warranty on this tensioner assembly, covering defects in materials and workmanship under normal use. For specific warranty details, refer to Gates’ official documentation.

BrandGates
Part Number38542
MaterialSteel
Pulley 1 FlangedNo
Bearing Bore Inside Diameter1.18
Bearing Bore Inside Diameter30
Groove Quantity8
Width1.31
Width33
Outside Diameter3.23
Outside Diameter82
Mounting Hole Quantity1
Belt TypeV-ribbed
Pulley Quantity1
Bearing Bore Inside Diameter 1 (in)1.18
Bearing Bore Inside Diameter 1 (mm)30
Belt TypeV-ribbed
Contact SurfaceV-ribbed grooved
ContentsTensioner assy.
Number of Grooves8
Outside Diameter (in)3.23
Outside Diameter (mm)82
Pulley 1 FlangedNo
Width (in)1.31
Width (mm)33.3

This part fits 0 vehicles. Search below:

YearMakeModelPositionNotes

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

38542457200197046020009704958389937910569910569AA4572001970A4602000970

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.