HomeBelts and Cooling > Accessory Drive Belt System ComponentsGates 38635 Accessory Drive Belt Tensioner Assembly
Part #: 38635

Gates 38635 Accessory Drive Belt Tensioner Assembly

Fan, Alternator, Water Pump, Fan and Alternator, and Air Conditioning
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Overview of Gates DriveAlign Premium OE Automatic Belt Tensioner 38635

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38635 is engineered to maintain optimal tension on V-ribbed accessory drive belts. Designed with durable steel construction and a flanged pulley, this tensioner assembly supports reliable belt operation in various vehicle applications, including popular makes and models requiring precise belt tension management.

  • Constructed from high-strength steel for durability
  • Single flanged pulley with a 3.07 inch (78 mm) outside diameter
  • V-ribbed grooved contact surface with 6 grooves for secure belt engagement
  • Bearing bore inside diameter of 0.67 inch (17 mm) for smooth rotation
  • Width of 1.22 inch (31 mm) ensuring proper belt alignment
  • Designed for V-ribbed belt types commonly found in accessory drive systems
  • Includes one mounting hole for straightforward installation

Detailed Product Description

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38635 is a precision-engineered accessory drive belt tensioner assembly designed to maintain consistent tension on V-ribbed belts. Its steel construction provides strength and resistance to wear, while the flanged pulley design helps keep the belt securely in place during operation. The pulley features six grooves with a V-ribbed contact surface, matching the profile of V-ribbed belts to reduce slippage and extend belt life. The bearing bore inside diameter measures 0.67 inch (17 mm), allowing for smooth and reliable pulley rotation. With an overall pulley width of 1.22 inch (31 mm) and an outside diameter of 3.07 inch (78 mm), this tensioner fits accessory drive systems requiring these specific dimensions.

The DriveAlign Premium OE Automatic Belt Tensioner product line focuses on delivering original equipment (OE) quality and fitment, ensuring compatibility with factory specifications. This line is designed to meet or exceed OEM standards, providing consistent performance and durability for vehicles that rely on automatic belt tensioning systems.

Common Applications and Issues Addressed

  • Maintains proper tension on V-ribbed accessory drive belts
  • Prevents belt slippage and premature wear
  • Reduces noise caused by loose or misaligned belts
  • Helps avoid accessory component failure due to improper belt tension
  • Supports smooth operation of alternators, power steering pumps, and air conditioning compressors

Installation Notes and Tips

  • Verify compatibility with your vehicle’s make and model before installation
  • Ensure the belt type is V-ribbed and matches the tensioner groove profile
  • Inspect the belt and other accessory drive components for wear during replacement
  • Use proper tools to avoid damaging the tensioner or pulley during installation
  • Follow vehicle manufacturer torque specifications for mounting hardware

Quality Assurance and Warranty

The Gates DriveAlign Premium OE Automatic Belt Tensioner 38635 is manufactured to meet stringent quality standards, ensuring reliable performance and longevity. Gates provides a limited warranty on this part, covering defects in materials and workmanship under normal use. This warranty supports confidence in the product’s durability and fitment for compatible vehicles.

BrandGates
Part Number38635
MaterialSteel
Pulley 1 FlangedYes
Bearing Bore Inside Diameter.67
Bearing Bore Inside Diameter17
Groove Quantity6
Width1.22
Width31
Outside Diameter3.07
Outside Diameter78
Mounting Hole Quantity1
Belt TypeV-ribbed
Pulley Quantity1
Bearing Bore Inside Diameter 1 (in).67
Bearing Bore Inside Diameter 1 (mm)17
Belt TypeV-ribbed
Contact SurfaceV-ribbed grooved
ContentsTensioner assy.
Number of Grooves6
Outside Diameter (in)3.07
Outside Diameter (mm)78
Pulley 1 FlangedYes
Width (in)1.22
Width (mm)31

This part fits 0 vehicles. Search below:

YearMakeModelPositionNotes

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

2756558386354959289471910577910577A

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.