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Gates 90K-38415 Serpentine Belt Drive Component Kit
Overview of Gates Accessory Belt Drive Kit 90K-38415
The Gates Accessory Belt Drive Kit 90K-38415 is designed for reliable performance in Dodge and Mercedes-Benz Sprinter models, including Sprinter 2500 and Sprinter 3500. This serpentine belt drive component kit includes essential parts to maintain your vehicle's accessory drive system.
- Includes 2 belts, a tensioner assembly, and 2 idler pulleys
- Belt 1 outside circumference: 90.13 inches (2289 mm)
- Belt 2 outside circumference: 38.88 inches (987 mm)
- Belt top widths: 0.47 inches, 0.807 inches, 12 mm, and 20 mm
- Tensioner assembly part number: 38415
- Idler pulleys part number: 38082 (two included)
Detailed Product Description
The Gates Accessory Belt Drive Kit 90K-38415 is a comprehensive serpentine belt drive component kit engineered to support the accessory drive system of Dodge and Mercedes-Benz Sprinter vehicles, including the Sprinter 2500 and Sprinter 3500 models. This kit contains two belts with precise outside circumferences of 90.13 inches (2289 mm) and 38.88 inches (987 mm), ensuring proper fit and function. The belts feature varying top widths, including 0.47 inches, 0.807 inches, 12 mm, and 20 mm, to accommodate different pulley sizes and maintain optimal belt tension and alignment.
The included tensioner assembly (part number 38415) and two idler pulleys (part number 38082) work together to maintain correct belt tension and routing, reducing wear and preventing slippage. This kit is designed to meet the specific requirements of the accessory drive system in the targeted Sprinter models, providing a matched set of components for efficient power transmission to engine accessories.
About the Gates Accessory Belt Drive Kit Line
The Gates Accessory Belt Drive Kit product line offers complete solutions for serpentine belt drive systems, combining belts, tensioners, and idler pulleys in one kit. This approach simplifies maintenance and replacement by providing all necessary components designed to work together, ensuring compatibility and reducing installation time. The 90K-38415 kit is part of this line, tailored specifically for Dodge and Mercedes-Benz Sprinter vehicles.
Common Applications and Issues Addressed
- Replacement of worn or cracked serpentine belts in Sprinter 2500 and 3500 models
- Resolving belt slippage or squealing noises due to tensioner or idler pulley wear
- Preventing accessory drive system failures caused by improper belt tension
- Addressing uneven belt wear from misaligned pulleys or damaged components
- Maintaining optimal engine accessory performance and reliability
Installation Notes and Tips
- Ensure vehicle compatibility with Dodge or Mercedes-Benz Sprinter 2500/3500 models before installation
- Inspect all pulleys and mounting points for wear or damage prior to installing the kit
- Follow manufacturer torque specifications when installing the tensioner assembly and idler pulleys
- Verify proper belt routing and tension after installation to avoid premature wear
- Use appropriate tools to safely release and apply tension to the serpentine belts
Quality Assurance and Warranty
Gates manufactures the Accessory Belt Drive Kit 90K-38415 to meet OEM standards for durability and performance. Each component is engineered for precise fit and function in the specified Dodge and Mercedes-Benz Sprinter models. While specific warranty details are not provided here, Gates typically offers limited warranties covering defects in materials and workmanship. For exact warranty terms, consult the product documentation or manufacturer.
| Brand | Gates |
| Part Number | 90K-38415 |
| Position | Accessory Belt Drive Kit |
| Belt 1 Outside Circumference (in) | 90.13 |
| Belt 1 Outside Circumference (mm) | 2289 |
| Belt 1 Part Number | K060895 |
| Belt 2 Outside Circumference (in) | 38.88 |
| Belt 2 Outside Circumference (mm) | 987 |
| Belt 2 Part Number | 9385 |
| Belt Top Width | .47 |
| Belt Top Width | .807 |
| Belt Top Width | 12 |
| Belt Top Width | 20 |
| Contents | 2 Belts, Tensioner, 2 Idlers |
| Idler Pulley 1 Part Number | 38082 |
| Idler Pulley 2 Part Number | 38082 |
| Outside Circumference | 38.88 |
| Outside Circumference | 90.13 |
| Outside Circumference | 987 |
| Outside Circumference | 2289 |
| Tensioner Assembly Part Number | 38415 |
This part fits 6 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Fuel Type | Position | Notes |
|---|---|---|---|---|---|---|---|
| 2005 | Dodge | Sprinter 2500 | 2.7L | L5 | DIESEL | N/A | {K060895, 9385, 38415, 38082, 38082}; W/A.C.; Accessory Belt Drive Kit |
| 2005 | Dodge | Sprinter 3500 | 2.7L | L5 | DIESEL | N/A | {K060895, 9385, 38415, 38082, 38082}; W/A.C.; Accessory Belt Drive Kit |
| 2005 | Mercedes-Benz | Sprinter | 2.7L | L5 | DIESEL | N/A | {K060895, 9385, 38415, 38082, 38082}; W/A.C.; Accessory Belt Drive Kit |
| 2004 | Dodge | Sprinter 2500 | 2.7L | L5 | DIESEL | N/A | {K060895, 9385, 38415, 38082, 38082}; W/A.C.; Accessory Belt Drive Kit |
| 2004 | Dodge | Sprinter 3500 | 2.7L | L5 | DIESEL | N/A | {K060895, 9385, 38415, 38082, 38082}; W/A.C.; Accessory Belt Drive Kit |
| 2004 | Mercedes-Benz | Sprinter | 2.7L | L5 | DIESEL | N/A | {K060895, 9385, 38415, 38082, 38082}; W/A.C.; Accessory Belt Drive Kit |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.