HomeBelts and Cooling > Accessory Drive Belt System ComponentsGates 90K-38415 Serpentine Belt Drive Component Kit
Part #: 90K-38415

Gates 90K-38415 Serpentine Belt Drive Component Kit

Accessory Belt Drive Kit
⚙️ 6 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
📦Accessory Belt Drive Kit
🚗Fitment: Dodge, Freightliner, and Mercedes-Benz, Sprinter 2500, Sprinter 3500, and Sprinter
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Overview of Gates Accessory Belt Drive Kit 90K-38415

The Gates Accessory Belt Drive Kit 90K-38415 is designed for reliable performance in Dodge and Mercedes-Benz Sprinter models, including Sprinter 2500 and Sprinter 3500. This serpentine belt drive component kit includes essential parts to maintain your vehicle's accessory drive system.

  • Includes 2 belts, a tensioner assembly, and 2 idler pulleys
  • Belt 1 outside circumference: 90.13 inches (2289 mm)
  • Belt 2 outside circumference: 38.88 inches (987 mm)
  • Belt top widths: 0.47 inches, 0.807 inches, 12 mm, and 20 mm
  • Tensioner assembly part number: 38415
  • Idler pulleys part number: 38082 (two included)

Detailed Product Description

The Gates Accessory Belt Drive Kit 90K-38415 is a comprehensive serpentine belt drive component kit engineered to support the accessory drive system of Dodge and Mercedes-Benz Sprinter vehicles, including the Sprinter 2500 and Sprinter 3500 models. This kit contains two belts with precise outside circumferences of 90.13 inches (2289 mm) and 38.88 inches (987 mm), ensuring proper fit and function. The belts feature varying top widths, including 0.47 inches, 0.807 inches, 12 mm, and 20 mm, to accommodate different pulley sizes and maintain optimal belt tension and alignment.

The included tensioner assembly (part number 38415) and two idler pulleys (part number 38082) work together to maintain correct belt tension and routing, reducing wear and preventing slippage. This kit is designed to meet the specific requirements of the accessory drive system in the targeted Sprinter models, providing a matched set of components for efficient power transmission to engine accessories.

About the Gates Accessory Belt Drive Kit Line

The Gates Accessory Belt Drive Kit product line offers complete solutions for serpentine belt drive systems, combining belts, tensioners, and idler pulleys in one kit. This approach simplifies maintenance and replacement by providing all necessary components designed to work together, ensuring compatibility and reducing installation time. The 90K-38415 kit is part of this line, tailored specifically for Dodge and Mercedes-Benz Sprinter vehicles.

Common Applications and Issues Addressed

  • Replacement of worn or cracked serpentine belts in Sprinter 2500 and 3500 models
  • Resolving belt slippage or squealing noises due to tensioner or idler pulley wear
  • Preventing accessory drive system failures caused by improper belt tension
  • Addressing uneven belt wear from misaligned pulleys or damaged components
  • Maintaining optimal engine accessory performance and reliability

Installation Notes and Tips

  • Ensure vehicle compatibility with Dodge or Mercedes-Benz Sprinter 2500/3500 models before installation
  • Inspect all pulleys and mounting points for wear or damage prior to installing the kit
  • Follow manufacturer torque specifications when installing the tensioner assembly and idler pulleys
  • Verify proper belt routing and tension after installation to avoid premature wear
  • Use appropriate tools to safely release and apply tension to the serpentine belts

Quality Assurance and Warranty

Gates manufactures the Accessory Belt Drive Kit 90K-38415 to meet OEM standards for durability and performance. Each component is engineered for precise fit and function in the specified Dodge and Mercedes-Benz Sprinter models. While specific warranty details are not provided here, Gates typically offers limited warranties covering defects in materials and workmanship. For exact warranty terms, consult the product documentation or manufacturer.

BrandGates
Part Number90K-38415
PositionAccessory Belt Drive Kit
Belt 1 Outside Circumference (in)90.13
Belt 1 Outside Circumference (mm)2289
Belt 1 Part NumberK060895
Belt 2 Outside Circumference (in)38.88
Belt 2 Outside Circumference (mm)987
Belt 2 Part Number9385
Belt Top Width.47
Belt Top Width.807
Belt Top Width12
Belt Top Width20
Contents2 Belts, Tensioner, 2 Idlers
Idler Pulley 1 Part Number38082
Idler Pulley 2 Part Number38082
Outside Circumference38.88
Outside Circumference90.13
Outside Circumference987
Outside Circumference2289
Tensioner Assembly Part Number38415

This part fits 6 vehicles. Search below:

YearMakeModelLitersCylindersFuel TypePositionNotes
2005DodgeSprinter 25002.7LL5DIESELN/A{K060895, 9385, 38415, 38082, 38082}; W/A.C.; Accessory Belt Drive Kit
2005DodgeSprinter 35002.7LL5DIESELN/A{K060895, 9385, 38415, 38082, 38082}; W/A.C.; Accessory Belt Drive Kit
2005Mercedes-BenzSprinter2.7LL5DIESELN/A{K060895, 9385, 38415, 38082, 38082}; W/A.C.; Accessory Belt Drive Kit
2004DodgeSprinter 25002.7LL5DIESELN/A{K060895, 9385, 38415, 38082, 38082}; W/A.C.; Accessory Belt Drive Kit
2004DodgeSprinter 35002.7LL5DIESELN/A{K060895, 9385, 38415, 38082, 38082}; W/A.C.; Accessory Belt Drive Kit
2004Mercedes-BenzSprinter2.7LL5DIESELN/A{K060895, 9385, 38415, 38082, 38082}; W/A.C.; Accessory Belt Drive Kit

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

90K-38415DBK060895A

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.