HomeAir and Fuel Delivery > Service KitsGBR 522-038 Fuel Pressure Regulator Service Kit
Part #: 522-038

GBR 522-038 Fuel Pressure Regulator Service Kit

Fuel Pressure Regulator Kit
22 vehicles fit this part
Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
$30.93Free Shipping
Free ShippingNo Cost to Continental U.S.
Free Returns*Wrong fit? No cost
60-Day ReturnsMoney back guarantee
*Free return shipping only qualifies if our fitment verification tool is used.
In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
Fuel Pressure Regulator Kit
Fitment: Ford, E-350 Super Duty, F-250 Super Duty, F-350 Super Duty, E-350 Club Wagon, and Excursion
Easy Returns — Return within 60 days for a full refund
Fast Shipping — Most orders ship same business day before 1pm CST

Fuel Pressure Regulator Upgrade for 6.0L Power Stroke

GBR Fuel Pressure Regulator Kit 522-038 is a complete repair solution for the fuel pressure regulator on Ford 6.0L Power Stroke applications. The updated spring raises factory fuel pressure to support better injector operation and longer injector life.

Compatible With 2003-2007 Ford F-250 Super Duty, 2003-2007 Ford F-350 Super Duty, 2003-2005 Ford Excursion, 2004-2005 Ford E-350 Club Wagon, and 2004-2010 Ford E-350 Super Duty.

Key Features

  • Fuel pressure regulator service kit for 6.0L Power Stroke diesel systems
  • Updated spring increases factory fuel pressure setting
  • Supports injector operation and longevity
  • Addresses low fuel pressure concerns under heavy load
  • GBR part number 522-038 for direct catalog reference

Detailed Description

This GBR Fuel Pressure Regulator Kit is built for Ford diesel trucks and vans that need a fuel pressure regulator repair and upgrade in one service. By increasing factory fuel pressure, the kit helps maintain stable fuel delivery, which is important for injector performance in the 6.0L Power Stroke platform. Part number 522-038 is a practical choice for owners servicing a Ford F-250 Super Duty, Ford F-350 Super Duty, or Ford Excursion with fuel pressure concerns.

This part cross-references 3C3Z9T517AG and 1854267C94 for the same application.

Common Problems It May Address

  • Loss of power under full load
  • Low fuel pressure on 6.0L Power Stroke engines
  • Poor injector operation
  • Premature injector wear
  • Fuel pressure regulator performance issues

Installation Notes and Tips

Verify vehicle year, engine, and fuel system configuration before installation. Follow the service procedure in Technical Bulletin TB-0114-E when servicing the fuel pressure regulator on the listed Ford applications. Confirm fuel pressure after installation to ensure the regulator is operating at the updated factory setting.

Quality Assurance

GBR supplies this Fuel Pressure Regulator Kit as a repair-focused service part for Ford 6.0L Power Stroke applications. Part number 522-038 is cataloged for direct replacement use on the listed vehicles.

This part fits 22 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2010FordE-350 Super Duty6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2009FordE-350 Super Duty6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2008FordE-350 Super Duty6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2007FordE-350 Super Duty6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2007FordF-250 Super Duty6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2007FordF-350 Super Duty6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2006FordE-350 Super Duty6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2006FordF-250 Super Duty6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2006FordF-350 Super Duty6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2005FordE-350 Club Wagon6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2005FordE-350 Super Duty6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2005FordExcursion6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2005FordF-250 Super Duty6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2005FordF-350 Super Duty6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2004FordE-350 Club Wagon6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2004FordE-350 Super Duty6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2004FordExcursion6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2004FordF-250 Super Duty6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2004FordF-350 Super Duty6.0LV8N/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2003FordExcursionN/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2003FordF-250 Super DutyN/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit
2003FordF-350 Super DutyN/AUpgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.