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GBR 522-038 Fuel Pressure Regulator Service Kit
Fuel Pressure Regulator Upgrade for 6.0L Power Stroke
GBR Fuel Pressure Regulator Kit 522-038 is a complete repair solution for the fuel pressure regulator on Ford 6.0L Power Stroke applications. The updated spring raises factory fuel pressure to support better injector operation and longer injector life.
Compatible With 2003-2007 Ford F-250 Super Duty, 2003-2007 Ford F-350 Super Duty, 2003-2005 Ford Excursion, 2004-2005 Ford E-350 Club Wagon, and 2004-2010 Ford E-350 Super Duty.
Key Features
- Fuel pressure regulator service kit for 6.0L Power Stroke diesel systems
- Updated spring increases factory fuel pressure setting
- Supports injector operation and longevity
- Addresses low fuel pressure concerns under heavy load
- GBR part number 522-038 for direct catalog reference
Detailed Description
This GBR Fuel Pressure Regulator Kit is built for Ford diesel trucks and vans that need a fuel pressure regulator repair and upgrade in one service. By increasing factory fuel pressure, the kit helps maintain stable fuel delivery, which is important for injector performance in the 6.0L Power Stroke platform. Part number 522-038 is a practical choice for owners servicing a Ford F-250 Super Duty, Ford F-350 Super Duty, or Ford Excursion with fuel pressure concerns.
This part cross-references 3C3Z9T517AG and 1854267C94 for the same application.
Common Problems It May Address
- Loss of power under full load
- Low fuel pressure on 6.0L Power Stroke engines
- Poor injector operation
- Premature injector wear
- Fuel pressure regulator performance issues
Installation Notes and Tips
Verify vehicle year, engine, and fuel system configuration before installation. Follow the service procedure in Technical Bulletin TB-0114-E when servicing the fuel pressure regulator on the listed Ford applications. Confirm fuel pressure after installation to ensure the regulator is operating at the updated factory setting.
Quality Assurance
GBR supplies this Fuel Pressure Regulator Kit as a repair-focused service part for Ford 6.0L Power Stroke applications. Part number 522-038 is cataloged for direct replacement use on the listed vehicles.
This part fits 22 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2010 | Ford | E-350 Super Duty | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2009 | Ford | E-350 Super Duty | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2008 | Ford | E-350 Super Duty | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2007 | Ford | E-350 Super Duty | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2007 | Ford | F-250 Super Duty | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2007 | Ford | F-350 Super Duty | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2006 | Ford | E-350 Super Duty | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2006 | Ford | F-250 Super Duty | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2006 | Ford | F-350 Super Duty | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2005 | Ford | E-350 Club Wagon | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2005 | Ford | E-350 Super Duty | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2005 | Ford | Excursion | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2005 | Ford | F-250 Super Duty | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2005 | Ford | F-350 Super Duty | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2004 | Ford | E-350 Club Wagon | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2004 | Ford | E-350 Super Duty | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2004 | Ford | Excursion | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2004 | Ford | F-250 Super Duty | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2004 | Ford | F-350 Super Duty | 6.0L | V8 | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
| 2003 | Ford | Excursion | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit | ||
| 2003 | Ford | F-250 Super Duty | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit | ||
| 2003 | Ford | F-350 Super Duty | N/A | Upgrade kit increases factory fuel pressure setting which improves injector longevity and operation. See Technical Bulletin TB-0114-E.; Fuel Pressure Regulator Kit |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.