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Luk 02-040 Clutch Kit
Reliable Transmission Clutch Kit for Audi and Volkswagen Models
The Luk 02-040 Transmission Clutch Kit is designed to restore clutch performance in select Audi and Volkswagen vehicles. Engineered with precision, this kit includes all necessary components to ensure a smooth and efficient clutch operation for models like the Beetle, Golf, Jetta, and TT Quattro.
Key Features of the Luk 02-040 Clutch Kit
- Push type diaphragm pressure plate for consistent clutch engagement
- Clutch disc diameter of 9-7/16 inches for optimal fit
- Input shaft diameter of 15/16 inches compatible with specified models
- Clutch diameter measuring 10-13/16 inches
- 23 spline clutch disc for precise transmission input
- Seven clutch disc springs to absorb shock and reduce wear
- Complete kit contents including cover assembly, clutch disc, slave cylinder, and all necessary pilots
Detailed Description of the Luk 02-040 Transmission Clutch Kit
This Luk transmission clutch kit is tailored for Audi and Volkswagen vehicles such as the Beetle, Golf, Jetta, and TT Quattro. The push type diaphragm pressure plate provides reliable clamping force, ensuring smooth power transfer from the engine to the transmission. The clutch disc, with a diameter of 9-7/16 inches and 23 splines, matches the input shaft diameter of 15/16 inches, guaranteeing proper engagement and durability. The kit also includes a slave cylinder and all necessary pilots, making it a comprehensive solution for clutch replacement or repair.
Common Applications and Issues Addressed
- Replacement of worn or damaged clutch discs and pressure plates
- Resolving clutch slippage and inconsistent engagement
- Addressing difficulty in shifting gears or clutch pedal issues
- Fixing hydraulic clutch system failures with included slave cylinder
- Improving overall transmission performance in Audi Beetle, Golf, Jetta, and TT Quattro
Installation Notes and Tips
- Ensure compatibility with vehicle make and model before installation
- Inspect the flywheel surface for wear or damage and resurface if necessary
- Use proper alignment tools to center the clutch disc during installation
- Bleed the hydraulic system thoroughly after installing the slave cylinder
- Follow manufacturer torque specifications for all fasteners
Quality Assurance and Warranty Information
Luk transmission components are manufactured to meet or exceed OEM standards, providing reliable performance and durability. The 02-040 clutch kit undergoes rigorous quality control to ensure fit and function. Warranty coverage details should be confirmed with the product documentation or supplier.
| Brand | Luk |
| Part Number | 02-040 |
| Clutch Diameter | 10-13/16" |
| Clutch Disc Diameter | 9-7/16" |
| Clutch Disc Spline Quantity | 23 |
| Clutch Plate Facing Outer Diameter | 9-7/16" |
| Input Shaft Diameter | 15/16" |
| Kit contents | Cover Assembly, Clutch Disc, Slave Cylinder,all Necessary Pilots, Accessory Pack |
| Number of clutch disc springs | 7 |
| Pressure Plate Type | Push Type Diaphragm |
This part fits 19 vehicles. Search below:
| Year | Make | Model | Submodel | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|---|
| 2006 | Audi | TT Quattro | 1.8L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. | |
| 2005 | Audi | TT Quattro | 1.8L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. | |
| 2005 | Volkswagen | Golf | 2.8L | V6 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. | |
| 2005 | Volkswagen | Jetta | 1.8L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. | |
| 2004 | Audi | TT Quattro | 1.8L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. | |
| 2004 | Volkswagen | Beetle | 1.8L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. | |
| 2004 | Volkswagen | Golf | 2.8L | V6 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. | |
| 2004 | Volkswagen | Jetta | 2.8L | V6 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. | |
| 2004 | Volkswagen | Jetta | 1.8L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. | |
| 2003 | Audi | TT Quattro | 1.8L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. | |
| 2003 | Volkswagen | Beetle | 1.8L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. | |
| 2003 | Volkswagen | Golf | 2.8L | V6 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. | |
| 2003 | Volkswagen | Golf | GTI 20th Anniversary | 1.8L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. |
| 2003 | Volkswagen | Jetta | 2.8L | V6 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. | |
| 2002 | Audi | TT Quattro | 1.8L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. | |
| 2002 | Volkswagen | Beetle | 1.8L | L4 | N/A | Slave Cylinder included; Refer to LB163 regarding internal slave cylinders; Engine code is stamped on the engine cylinder head. | |
| 2002 | Volkswagen | Golf | GTI 337 | 1.8L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. |
| 2001 | Audi | TT Quattro | 1.8L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. | |
| 2000 | Audi | TT Quattro | 1.8L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.