Luk 02-040 Clutch Kit

LuK Transmission Clutch Kit for OE-Style Service

The LuK 02-040 transmission clutch kit is built for direct-fit service on select Audi and Volkswagen manual transmission applications. It combines OE-driven engineering with the core clutch components needed for a proper clutch replacement on 2000-2006 Audi TT Quattro and select 2002-2005 Volkswagen Golf, 2003-2005 Volkswagen Jetta, and 2002-2004 Volkswagen Beetle models.

Key Features

• LuK transmission clutch kit for manual transmission service
• Push type diaphragm pressure plate design
• Clutch disc diameter: 9-7/16 in.
• Clutch diameter: 10-13/16 in.
• 23-spline clutch disc with 15/16 in. input shaft diameter
• 7-spring clutch disc construction
• Kit contents include cover assembly, clutch disc, slave cylinder, necessary pilots, and accessory pack
• OE supplier engineering for application-specific performance specifications

Detailed Description

LuK 02-040 is a transmission clutch kit engineered around the requirements of specific Audi and Volkswagen applications. The push type diaphragm pressure plate, matched clutch disc dimensions, and 23-spline configuration support a precise replacement for vehicles that need OE-style clutch service. This kit is a practical choice for Audi TT Quattro clutch replacement and Volkswagen Golf, Jetta, and Beetle manual transmission repair where the original clutch assembly has worn or begun to slip.

LuK develops performance specifications for individual vehicle applications as an original-equipment supplier, and this kit reflects that application-focused approach. The part number 02-040 is also a useful reference when sourcing the correct clutch kit for these platforms, and 02-040 may appear in cross-reference listings for the same application.

Vehicle Fitment

• Fits 2000-2006 Audi TT Quattro, N/A. Internal slave cylinders should refer to LB163 and includes a Slave Cylinder.
• Fits 2002-2005 Volkswagen Golf, N/A. Internal slave cylinders should refer to LB163 and includes a Slave Cylinder.
• Fits 2003-2005 Volkswagen Jetta, N/A. Internal slave cylinders should refer to LB163 and includes a Slave Cylinder.
• Fits 2003-2004 Volkswagen Beetle, N/A. Internal slave cylinders should refer to LB163 and includes a Slave Cylinder.
• Fits 2002 Volkswagen Beetle, N/A. Slave Cylinder included; Refer to LB163 regarding internal slave cylinders; Engine code is stamped on the engine cylinder head.

Common Problems This Kit Can Address

• Clutch slippage during acceleration
• Hard or inconsistent clutch engagement
• Worn clutch disc friction material
• Noise or vibration from a failing clutch assembly
• Hydraulic release issues when replacing the clutch system

Installation Notes and Tips

Confirm the vehicle’s engine code and transmission details before ordering, especially on 2002 Volkswagen Beetle applications. For vehicles with internal slave cylinders, refer to LB163 as noted in the fitment data. Inspect the flywheel, release components, and hydraulic system during installation to help ensure proper clutch operation after replacement.

Quality Assurance

LuK is an OE supplier with extensive in-house manufacturing content, and its RepSet clutch components are built around application-specific performance requirements. The 02-040 clutch kit is designed for direct replacement service on the listed Audi and Volkswagen models.