Luk 04-104 Clutch Kit

Overview of Luk Transmission Clutch Kit 04-104 for Suzuki Samurai

The Luk Transmission Clutch Kit 04-104 is designed specifically for Suzuki Samurai models, providing reliable clutch performance and smooth gear engagement. This kit includes all necessary components to restore clutch function with precision fitment.

• Pressure Plate Type: Push type diaphragm
• Clutch Disc Diameter: 7-1/2 inches
• Input Shaft Diameter: 15/16 inches
• Clutch Diameter: 9-5/8 inches
• Clutch Disc Spline Quantity: 20 splines
• Clutch Plate Facing Outer Diameter: 7-1/2 inches
• Number of Clutch Disc Springs: 4
• Kit Contents: Cover assembly, clutch disc, release bearing, all necessary pilot components

Detailed Description of Luk Clutch Kit 04-104

This Luk clutch kit is engineered to meet the specific transmission requirements of the Suzuki Samurai. Featuring a push type diaphragm pressure plate, it ensures consistent clamping force and smooth pedal feel. The clutch disc measures 7-1/2 inches in diameter with 20 splines to match the 15/16 inch input shaft diameter, ensuring proper engagement and durability. The kit also includes a 9-5/8 inch clutch diameter and a clutch plate facing outer diameter of 7-1/2 inches, designed to optimize friction and heat dissipation. Four clutch disc springs help absorb shock and reduce drivetrain vibration. The comprehensive kit contains the cover assembly, clutch disc, release bearing, and all necessary pilot components for a complete replacement.

Applications and Common Issues Addressed

• Compatible with Suzuki Samurai transmission systems requiring a 7-1/2 inch clutch disc diameter
• Resolves clutch slippage caused by worn pressure plates or discs
• Addresses difficulty in gear shifting due to faulty release bearings
• Eliminates clutch chatter and vibration from weakened clutch springs
• Restores proper clutch engagement for improved drivability

Installation Notes and Tips

• Ensure the input shaft diameter of 15/16 inches matches the vehicle’s transmission input shaft
• Inspect the flywheel surface for wear or damage before installation
• Use proper alignment tools to center the clutch disc during assembly
• Replace the release bearing included in the kit to avoid premature failure
• Torque all fasteners to manufacturer specifications for optimal performance

Quality Assurance and Warranty Information

Luk clutch kits are manufactured to meet OEM standards for fit, form, and function. The 04-104 clutch kit undergoes rigorous quality control to ensure durability and reliable operation in Suzuki Samurai vehicles. While specific warranty details may vary, Luk typically offers coverage against defects in materials and workmanship. Refer to the product documentation for exact warranty terms.