Luk 04-161 Clutch Kit

Overview of Luk Transmission Clutch Kit 04-161

The Luk Transmission Clutch Kit 04-161 is designed specifically for Chevrolet Cavalier, Pontiac Corsica, and Sunfire models. This kit includes all necessary components to restore clutch performance and ensure smooth transmission operation.

• Push type diaphragm pressure plate for consistent clutch engagement
• Clutch disc diameter of 8-9/16 inches with 14 spline count
• Clutch diameter measures 11-1/4 inches for precise fitment
• Input shaft diameter of 1 inch compatible with specified vehicles
• Includes cover assembly, clutch disc, slave cylinder, and all necessary pilots
• Four clutch disc springs for balanced pressure and durability
• Clutch plate facing outer diameter of 8-7/16 inches

Detailed Product Description

The Luk 04-161 Transmission Clutch Kit is engineered to meet the exact specifications required by Chevrolet Cavalier, Pontiac Corsica, and Sunfire models. Featuring a push type diaphragm pressure plate, this kit provides reliable clutch engagement and release. The clutch disc diameter of 8-9/16 inches with 14 splines ensures compatibility with the 1-inch input shaft, maintaining proper drivetrain alignment. The clutch diameter of 11-1/4 inches and clutch plate facing outer diameter of 8-7/16 inches are designed to fit precisely within the transmission housing. The kit includes a cover assembly, clutch disc, slave cylinder, and all necessary pilots, providing a comprehensive solution for clutch replacement or repair. Four clutch disc springs help distribute pressure evenly, reducing wear and improving pedal feel.

Applications and Common Issues Addressed

• Restores clutch engagement for Chevrolet Cavalier, Pontiac Corsica, and Sunfire
• Resolves slipping or inconsistent clutch pedal response
• Addresses clutch chatter or vibration during gear shifts
• Replaces worn or damaged clutch components to prevent transmission damage
• Improves overall drivability and transmission performance

Installation Notes and Tips

Installation of the Luk 04-161 clutch kit requires proper alignment of the clutch disc splines with the input shaft. Ensure the push type diaphragm pressure plate is correctly seated to avoid premature wear. It is recommended to inspect the flywheel surface for damage and resurface if necessary before installation. Proper bleeding of the slave cylinder is essential to maintain hydraulic clutch operation. Use manufacturer torque specifications for all fasteners to ensure secure assembly.

Quality Assurance and Warranty

Luk transmission components are manufactured to meet OEM standards for fit and function. The 04-161 clutch kit undergoes rigorous quality control to ensure durability and performance. While specific warranty details may vary, Luk typically offers coverage against defects in materials and workmanship. Refer to the product documentation for exact warranty terms.