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Luk 04-194 Clutch Kit
| Brand | Luk 04-194 |
|---|---|
| Clutch Diameter | 11-1/4" |
| Clutch Disc Diameter | 9-1/8" |
| Clutch Disc Spline Quantity | 14 |
| Clutch Plate Facing Outer Diameter | 8-7/16" |
| Input Shaft Diameter | 1" |
| Kit contents | Cover Assembly, Clutch Disc, Slave Cylinder,all Necessary Pilots, Accessory Pack |
| Number of clutch disc springs | 0 |
| Pressure Plate Type | Push Type Diaphragm |
| Fits | Chevrolet and Pontiac · 6 vehicles |
OE supplier pedigree. Engineered to meet original-equipment performance specifications.
Complete clutch kit. Includes the clutch disc, cover assembly, slave cylinder, and pilots.
Push-type diaphragm design. Delivers consistent clutch engagement with a proven layout.
Cross-references AMS Automotive 04-159, EXEDY OEM KGM08 and Nissens 90676 for the same application. See all 10.
LuK 04-194 Clutch Kit Overview
LuK 04-194 is a transmission clutch kit built for specific GM compact applications, including the 2000-2002 Chevrolet Cavalier and 2000-2002 Pontiac Sunfire. It combines the major clutch components needed for a proper service replacement, with OE-focused engineering from a brand known for supplying original-equipment specifications.
Key Features
- Push type diaphragm pressure plate for the specified application
- Clutch disc diameter: 9-1/8 in.
- Clutch diameter: 11-1/4 in.
- Input shaft diameter: 1 in. with 14-spline clutch disc
- Kit contents include cover assembly, clutch disc, slave cylinder, necessary pilots, and accessory pack
- Built to match OE performance specifications for the listed vehicles
Detailed Product Description
This LuK clutch kit is engineered for drivers and technicians servicing manual transmission systems in the Chevrolet Cavalier and Pontiac Sunfire. The 04-194 part number is associated with a push type diaphragm design and the correct disc and plate dimensions for the listed fitments, helping maintain proper engagement, release feel, and drivability. LuK’s OE background and high in-house manufacturing content support consistent component matching for transmission clutch service.
This part cross-references EXEDY OEM KGM08 for the same application.
Common Problems This Kit Can Address
- Clutch slippage during acceleration
- Hard or inconsistent clutch pedal feel
- Difficulty shifting gears due to worn clutch components
- Chatter, grab, or uneven clutch engagement
- Hydraulic release issues when the slave cylinder is part of the service need
Installation Notes and Tips
Fits 2000-2002 Chevrolet Cavalier and 2000-2002 Pontiac Sunfire. Verify transmission and clutch specifications before installation, including the 1 in. input shaft diameter and 14-spline disc configuration. For vehicles with internal slave cylinders, refer to LB163 as noted in the fitment data. Replace related wear components during clutch service and confirm proper alignment and release operation before returning the vehicle to service.
Quality Assurance
LuK develops OE-level performance specifications for individual vehicle applications and supplies a high level of in-house manufactured content. That engineering approach supports consistent fit and function for the 04-194 clutch kit in the listed Chevrolet Cavalier and Pontiac Sunfire applications.
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2002 | Chevrolet | Cavalier | 2.2L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. |
| 2002 | Pontiac | Sunfire | 2.2L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. |
| 2001 | Chevrolet | Cavalier | 2.2L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. |
| 2001 | Pontiac | Sunfire | 2.2L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. |
| 2000 | Chevrolet | Cavalier | 2.2L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. |
| 2000 | Pontiac | Sunfire | 2.2L | L4 | N/A | Internal slave cylinders should refer to LB163 and includes a Slave Cylinder. |
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