Luk 04-200 Clutch Kit

LuK Clutch Kit for Suzuki Grand Vitara

The LuK 04-200 transmission clutch kit is built for manual-transmission service on select Suzuki applications, including the 1999-2005 Suzuki Grand Vitara and 2004 Suzuki Vitara. It combines OE-style fitment with the core clutch components needed for a complete clutch replacement.

LuK develops application-specific performance specifications as an original-equipment supplier, and this kit reflects that approach with matched clutch components for consistent pedal feel and drivability. If you are servicing a Suzuki Grand Vitara clutch or replacing a worn Suzuki Vitara clutch assembly, part number 04-200 is built around the vehicle’s original design requirements.

Key Features

• Transmission clutch kit for select Suzuki manual-transmission applications
• Push type diaphragm pressure plate
• 11-inch clutch diameter with 8-15/16-inch clutch disc diameter
• 21-spline clutch disc with 1-3/16-inch input shaft diameter
• 4-spring clutch disc design
• Kit contents include cover assembly, clutch disc, release bearing, necessary pilots, and accessory pack
• OE-focused engineering from LuK, an original-equipment supplier

Detailed Description

LuK 04-200 is a transmission clutch kit engineered for direct-service replacement on 1999-2005 Suzuki Grand Vitara and 2004 Suzuki Vitara models. The kit uses a push type diaphragm pressure plate and matched clutch disc dimensions to support proper engagement and release characteristics in the intended application. With the included release bearing, pilots, and accessory pack, this kit addresses the main wear components involved in a clutch service.

This part cross-references EXEDY OEM KSZ03 and Sachs KF628-08 for the same application. For buyers searching for a Suzuki Grand Vitara clutch kit or a Suzuki Vitara clutch replacement, part number 04-200 provides the OE-oriented component match needed for a proper repair.

What It Helps Fix

• Slipping clutch under acceleration
• Hard or inconsistent clutch engagement
• Chatter or shudder during takeoff
• Noise from a worn release bearing
• Poor clutch release caused by worn pilot components

Installation Notes and Tips

Inspect the flywheel, hydraulic release system, and transmission input shaft before installation. Replace any heat-checked or uneven flywheel surface and verify spline engagement, pilot fit, and bearing alignment during assembly. Confirm the vehicle application by year and model before ordering, especially when servicing a 1999-2005 Suzuki Grand Vitara or 2004 Suzuki Vitara.

Quality Assurance

LuK is an original-equipment supplier with extensive in-house manufacturing content, and its RepSet clutch components are built around application-specific OE performance specifications. Part number 04-200 is engineered for the listed Suzuki fitments and the clutch service requirements of those vehicles.