Luk 04-200 Clutch Kit

Overview of Luk Transmission Clutch Kit 04-200

The Luk Transmission Clutch Kit 04-200 is designed specifically for Suzuki Grand Vitara and Vitara models. This comprehensive kit includes all necessary components to restore clutch performance and ensure smooth transmission operation.

• Pressure Plate Type: Push type diaphragm
• Clutch Disc Diameter: 8-15/16 inches
• Input Shaft Diameter: 1-3/16 inches
• Clutch Diameter: 11 inches
• Clutch Disc Spline Quantity: 21 splines
• Clutch Plate Facing Outer Diameter: 8-7/8 inches
• Number of Clutch Disc Springs: 4
• Kit Contents: Cover assembly, clutch disc, release bearing, all necessary pilot components

Detailed Product Description

This Luk Transmission Clutch Kit 04-200 is engineered to meet the specifications of Suzuki Grand Vitara and Vitara vehicles. The push type diaphragm pressure plate provides consistent clamping force for reliable clutch engagement. The clutch disc measures 8-15/16 inches in diameter and features 21 splines to match the 1-3/16 inch input shaft diameter, ensuring precise fitment and smooth power transfer. The clutch diameter of 11 inches and clutch plate facing outer diameter of 8-7/8 inches are designed to optimize friction and durability. The kit includes four clutch disc springs to absorb shock and reduce drivetrain vibration. All necessary components such as the cover assembly, release bearing, and pilot parts are included for a complete replacement.

Common Applications and Issues Addressed

• Restores clutch engagement and disengagement performance in Suzuki Grand Vitara and Vitara
• Eliminates slipping or chattering caused by worn clutch components
• Resolves difficulty shifting gears due to clutch wear
• Addresses clutch pedal vibration and noise
• Prevents premature clutch failure by replacing all critical parts

Installation Notes and Tips

• Ensure compatibility with Suzuki Grand Vitara and Vitara models before installation
• Inspect the flywheel surface for wear or damage and resurface if necessary
• Use proper torque specifications for pressure plate bolts to avoid warping
• Replace the pilot bearing and release bearing included in the kit during installation
• Test clutch pedal free play and adjust linkage as needed after installation

Quality Assurance and Warranty

Luk Transmission Clutch Kit 04-200 is manufactured to meet OEM standards for fit, form, and function. The kit undergoes rigorous quality control to ensure durability and reliable performance. While specific warranty details may vary, Luk typically offers a limited warranty covering defects in materials and workmanship. Refer to the product documentation for exact warranty terms.