Part #: 04-240

Luk 04-240 Clutch Kit

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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Suzuki, Aerio
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Overview of Luk 04-240 Transmission Clutch Kit

The Luk 04-240 Transmission Clutch Kit is designed for reliable clutch performance in compatible vehicles. Featuring a push type diaphragm pressure plate and a comprehensive kit content, this clutch kit supports smooth gear engagement and durability.

  • Push type diaphragm pressure plate for consistent clutch engagement
  • Clutch disc diameter of 8-1/2 inches with 20 spline count
  • Input shaft diameter of 7/8 inch for precise fitment
  • Clutch diameter measuring 10-3/8 inches
  • Includes cover assembly, clutch disc, release bearing, and all necessary pilot components
  • Four clutch disc springs to absorb shock and reduce vibration

Detailed Product Description

The Luk 04-240 clutch kit is engineered to meet the demands of transmission systems requiring a push type diaphragm pressure plate. The clutch disc diameter of 8-1/2 inches and 20 spline count ensure compatibility with transmissions featuring a 7/8 inch input shaft diameter. The clutch diameter of 10-3/8 inches provides the necessary surface area for effective power transfer. This kit includes all essential components such as the cover assembly, clutch disc, release bearing, and pilot parts, facilitating a complete clutch replacement. The four clutch disc springs help to dampen driveline shock and improve overall driving smoothness.

Common Applications and Issues Addressed

  • Replacement for worn or damaged clutch discs in manual transmission vehicles
  • Resolving clutch slippage caused by pressure plate wear
  • Addressing difficulty in gear shifting due to faulty release bearings
  • Eliminating clutch chatter and vibration from weakened clutch springs
  • Restoring proper clutch engagement and pedal feel

Installation Notes and Tips

Ensure the clutch kit components are compatible with your vehicle’s transmission specifications before installation. Proper alignment of the clutch disc splines with the input shaft is critical for smooth operation. Use a clutch alignment tool to center the disc during installation. Inspect the flywheel surface for wear or damage and resurface if necessary. Torque all fasteners to manufacturer specifications to avoid premature wear or failure.

Quality Assurance and Warranty

Luk transmission clutch kits are manufactured to meet OEM standards for fit and function. The 04-240 kit undergoes rigorous quality control to ensure durability and performance. While specific warranty details may vary, Luk typically offers coverage against defects in materials and workmanship. Consult product documentation or your supplier for exact warranty terms.

BrandLuk
Part Number04-240
Clutch Diameter10-3/8"
Clutch Disc Diameter8-1/2"
Clutch Disc Spline Quantity20
Clutch Plate Facing Outer Diameter8-1/2"
Input Shaft Diameter7/8"
Kit contentsCover Assembly, Clutch Disc, Release Bearing, all Necessary Pilots, Accessory Pack
Number of clutch disc springs4
Pressure Plate TypePush Type Diaphragm

This part fits 0 vehicles. Search below:

YearMakeModelPositionNotes

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

04-139061-95271104240622327900092728NANU31419

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.