Mahle 54204 Engine Cylinder Head Gasket

Mahle 54204 Cylinder Head Gasket

The Mahle 54204 engine cylinder head gasket is an OEM-standard sealing solution for Ford and Navistar applications that require precise combustion sealing and stable clamping under torque-to-yield fastener use. Built with composite and graphite gasket materials, it is specified for 1.60 mm thickness and a 107.19 mm cylinder bore diameter.

Key Features

• Mahle engine cylinder head gasket, part number 54204
• Composite construction with graphite cylinder head gasket material
• 1.60 mm thickness for proper head-to-block sealing
• 107.19 mm cylinder bore diameter
• OEM Standard item grade for service replacement use
• Torque-to-yield fastener application
• Gasket sealant not included

Product Details

Mahle 54204 is a cylinder head gasket for Ford E-350 Club Wagon, Ford E-350 Super Duty, Ford Excursion, Ford F-250 Super Duty, Ford F-350 Super Duty, Ford E-350 Econoline Club Wagon, Ford E-350 Econoline, Ford F-250 HD, Ford F-350, and Ford F-250 applications listed below. Mahle gaskets are used by OEMs and technicians for sealing performance in engine service, and this gasket is built to match the dimensional and material requirements of the listed vehicles. This part cross-references FEL-PRO 9239 PT for the same application.

Vehicle Fitment

• Fits 2003 Ford E-350 Club Wagon, N/A. Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
• Fits 1999-2003 Ford E-350 Super Duty, N/A. Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
• Fits 2000-2003 Ford Excursion, N/A. Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
• Fits 1999-2003 Ford F-250 Super Duty, N/A. Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
• Fits 1999-2003 Ford F-350 Super Duty, N/A. Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
• Fits 1995-2002 Ford E-350 Econoline Club Wagon, N/A. Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
• Fits 1995-1998 Ford E-350 Econoline, N/A. Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
• Fits 1997 Ford F-250 HD, N/A. Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
• Fits 1994-1997 Ford F-350, N/A. Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
• Fits 1994-1996 Ford F-250, N/A. Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.

Common Repair Uses

• Restores cylinder head sealing after head gasket failure
• Addresses combustion gas leakage between the head and block
• Helps correct coolant or oil seepage at the head interface
• Supports repair of overheating caused by sealing loss
• Provides a replacement for worn or damaged original gasket surfaces

Installation Notes

Verify cylinder bore diameter, thickness, and engine application before installation. The listed fitments require graphite cylinder head bolts when installing this engine cylinder head gasket, and torque-to-yield fasteners should be replaced according to service procedure. Clean and inspect the head and block mating surfaces before assembly, and follow the manufacturer’s torque sequence and specifications for the Ford E-350, Ford F-250, Ford F-350, and Ford Excursion applications.

Quality Assurance

Mahle supplies sealing products used by OEMs and professional technicians worldwide. The 54204 is an OEM-standard gasket built for service replacement in the listed Ford and Navistar applications.