HomeEngine > Gaskets and Sealing SystemsMahle 54204 Engine Cylinder Head Gasket
Part #: 54204

Mahle 54204 Engine Cylinder Head Gasket

40 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford, E-350 Club Wagon, E-350 Super Duty, Excursion, F-250 Super Duty, F-350 Super Duty, E-350 Econoline Club Wagon, E-350 Econoline, F-250 HD, F-350, and F-250
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Reliable Engine Cylinder Head Gasket for Ford E-350 and F-Series

The Mahle 54204 engine cylinder head gasket is designed to meet OEM standards for durability and performance. Engineered for select Ford models, this gasket ensures a precise seal between the cylinder head and engine block, maintaining optimal engine compression and preventing leaks.

  • Material: Composite with graphite sealing surface
  • Thickness options: 0.06 and 1.60 mm for accurate fitment
  • Cylinder bore diameter: 107.19 mm (4.22 inches)
  • Torque to yield design for secure installation
  • Package includes one head gasket without additional sealant

Technical Details and Material Composition

This Mahle cylinder head gasket (part number 54204) features a composite construction with a graphite sealing surface, providing reliable heat resistance and sealing capabilities. The gasket thickness is available in two precise measurements, 0.06 mm and 1.60 mm, to accommodate specific engine tolerances. The cylinder bore diameter measures 107.19 mm (4.22 inches), ensuring compatibility with the engine cylinders of Ford E-350 Club Wagon, Econoline, Super Duty, Excursion, and F-250/F-350 models. The gasket is designed for torque to yield installation, which helps maintain a consistent and secure seal under varying engine conditions.

Compatible Ford Models and Applications

This engine cylinder head gasket is compatible with the following Ford vehicles:

  • Ford E-350 Club Wagon
  • Ford E-350 Econoline and Econoline Club Wagon
  • Ford E-350 Super Duty
  • Ford Excursion
  • Ford F-250, F-250 HD, and F-250 Super Duty
  • Ford F-350 and F-350 Super Duty

Common Engine Issues Addressed

  • Prevents coolant and oil leaks between the cylinder head and engine block
  • Maintains proper engine compression for efficient combustion
  • Reduces risk of engine overheating caused by gasket failure
  • Helps avoid engine misfires related to sealing issues
  • Supports engine longevity by ensuring a stable seal under high stress

Installation Notes and Tips

  • Ensure the cylinder head and engine block surfaces are clean and free of debris before installation
  • Use the specified torque to yield procedure to tighten bolts evenly and securely
  • Do not apply additional gasket sealant as it is not included or required
  • Verify gasket thickness matches engine specifications for optimal performance
  • Inspect the gasket for damage before installation to avoid leaks

Quality Assurance and Warranty

Mahle 54204 cylinder head gasket is manufactured to meet OEM standards, ensuring reliable fit and function. The composite graphite material provides consistent sealing performance under demanding engine conditions. This part is backed by Mahle's quality control processes, offering confidence in durability and compatibility with specified Ford models.

BrandMahle
Part Number54204
Additional Package ContentsHead Gasket
Cylinder Bore Diameter4.22
Cylinder Bore Diameter107.19
Cylinder Head Gasket MaterialGraphite
Gasket Sealant IncludedNo
Item GradeOEM Standard
MaterialComposite
Thickness0.06
Thickness1.60
Torque To YieldYes

This part fits 40 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2003FordE-350 Club Wagon7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2003FordE-350 Super Duty7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2003FordExcursion7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2003FordF-250 Super Duty7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2003FordF-350 Super Duty7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2002FordE-350 Econoline Club Wagon7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2002FordE-350 Super Duty7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2002FordExcursion7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2002FordF-250 Super Duty7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2002FordF-350 Super Duty7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2001FordE-350 Econoline Club Wagon7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2001FordE-350 Super Duty7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2001FordExcursion7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2001FordF-250 Super Duty7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2001FordF-350 Super Duty7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2000FordE-350 Econoline Club Wagon7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2000FordE-350 Super Duty7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2000FordExcursion7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2000FordF-250 Super Duty7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2000FordF-350 Super Duty7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1999FordE-350 Econoline Club Wagon7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1999FordE-350 Super Duty7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1999FordF-250 Super Duty7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1999FordF-350 Super Duty7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1998FordE-350 Econoline7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1998FordE-350 Econoline Club Wagon7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1997FordE-350 Econoline7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1997FordE-350 Econoline Club Wagon7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1997FordF-250 HD7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1997FordF-3507.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1996FordE-350 Econoline7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1996FordE-350 Econoline Club Wagon7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1996FordF-2507.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1996FordF-3507.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1995FordE-350 Econoline7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1995FordE-350 Econoline Club Wagon7.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1995FordF-2507.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1995FordF-3507.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1994FordF-2507.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1994FordF-3507.3LV8N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

9239 PT

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.