HomeEngine > Gaskets and Sealing SystemsMahle 54438 Engine Cylinder Head Gasket
Part #: 54438

Mahle 54438 Engine Cylinder Head Gasket

⚙️ 7 vehicles fit this part
🔍
Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
$73.20Free Shipping
🚚Free ShippingNo Cost to Continental U.S.
🔄Free Returns*Wrong fit? No cost
🛡️60-Day ReturnsMoney back guarantee
*Free return shipping only qualifies if our fitment verification tool is used.
🔥
✅ In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Mini, Cooper
🔄Easy Returns — Return within 60 days for a full refund
🚚Fast Shipping — Most orders ship same business day before 1pm CST

Reliable Cylinder Head Gasket for Mini Cooper

The Mahle 54438 engine cylinder head gasket is designed specifically for Mini Cooper models, ensuring a precise fit and dependable sealing performance. Crafted from multi-layered steel, this gasket meets OEM standards to maintain engine integrity and prevent leaks.

  • Material: Multi-layered steel for enhanced durability
  • Thickness: 0.65mm cylinder head gasket thickness
  • Cylinder bore diameter: 78.11mm for accurate fitment
  • OEM standard grade for reliable engine sealing
  • Package includes one head gasket, no additional sealant included

Durable Multi-Layered Steel Construction

The Mahle 54438 cylinder head gasket features a multi-layered steel design that provides excellent resistance to heat and pressure within the engine. With a thickness of 0.65mm, it offers a precise seal between the cylinder head and engine block, helping to maintain optimal compression and prevent coolant or oil leaks. The gasket’s 78.11mm cylinder bore diameter ensures compatibility with Mini Cooper engines, supporting consistent engine performance and longevity.

Compatible Applications and Use Cases

This cylinder head gasket is compatible with Mini Cooper vehicles requiring a reliable sealing solution for the engine’s cylinder head. It is ideal for addressing common engine issues such as:

  • Preventing coolant leaks between the cylinder head and engine block
  • Maintaining proper compression for efficient engine operation
  • Reducing the risk of engine overheating caused by gasket failure
  • Eliminating oil leaks that can lead to engine damage
  • Restoring engine sealing after head gasket replacement or repair

Installation Notes and Tips

When installing the Mahle 54438 cylinder head gasket, ensure the engine surfaces are clean and free of debris. Follow manufacturer torque specifications for the cylinder head bolts to avoid warping or gasket damage. This gasket does not include sealant, so use only recommended gasket sealants if necessary. Proper installation is critical to achieving a secure and lasting seal.

Quality Assurance and Standards

Manufactured to OEM standards, the Mahle 54438 cylinder head gasket meets stringent quality requirements for fit, form, and function. Mahle’s commitment to precision engineering ensures this gasket provides reliable sealing performance for Mini Cooper engines. The product is supplied as a single unit and is designed to maintain engine integrity under normal operating conditions.

BrandMahle
Part Number54438
MaterialMulti-layered steel
Thickness0.02
Thickness0.56
Cylinder Bore Diameter3.08
Cylinder Bore Diameter78.11
Gasket Sealant IncludedNo
Additional Package ContentsHead gasket
Cylinder Head Gasket MaterialMulti-layered steel
Cylinder Head Gasket Thickness0.65mm
Item GradeOem standard
Package Quantity1

This part fits 7 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2008MiniCooper1.6LL4N/A0.65mm Thickness; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2007MiniCooper1.6LL4N/A0.65mm Thickness; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2006MiniCooper1.6LL4N/A0.65mm Thickness; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2005MiniCooper1.6LL4N/A0.65mm Thickness; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2004MiniCooper1.6LL4N/A0.65mm Thickness; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2003MiniCooper1.6LL4N/A0.65mm Thickness; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2002MiniCooper1.6LL4N/A0.65mm Thickness; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

035-2123

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.