HomeEngine > Gaskets and Sealing SystemsMahle 54440 Engine Cylinder Head Gasket
Part #: 54440

Mahle 54440 Engine Cylinder Head Gasket

56 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Chevrolet, Pontiac, Saturn, and Oldsmobile, Cobalt, HHR, Malibu, G5, Ion, Vue, Pursuit, Cavalier, Classic, Grand Am, Sunfire, Alero, L300, L200, LW200, L100, LS, LS1, and LW1
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Reliable Engine Cylinder Head Gasket for Chevrolet and Pontiac Vehicles

The Mahle 54440 engine cylinder head gasket is engineered to meet OEM standards, providing a durable seal for various Chevrolet, Oldsmobile, Pontiac, and Saturn models. Designed with multi-layered steel, this gasket ensures consistent performance and longevity in demanding engine conditions.

  • Constructed from multi-layered steel for enhanced durability
  • Thickness options of 0.02 and 0.61 inches for precise fitment
  • Compatible with cylinder bore diameters of 3.46 and 87.88 inches
  • OEM standard grade ensuring reliable sealing performance
  • Torque to yield design for proper installation and sealing
  • Includes one head gasket per package

Durable Multi-Layered Steel Construction

This Mahle engine cylinder head gasket (part number 54440) features a multi-layered steel material that provides excellent resistance to heat and pressure. The gasket thicknesses of 0.02 and 0.61 inches accommodate precise sealing requirements, while the cylinder bore diameters of 3.46 and 87.88 inches ensure compatibility with specific engine configurations. The torque to yield design supports proper clamping force during installation, reducing the risk of leaks and engine damage.

Compatible Chevrolet, Oldsmobile, Pontiac, and Saturn Models

This gasket is compatible with a range of vehicles including Chevrolet Alero, Cavalier, Classic, Cobalt, G5, Malibu, and Sunfire; Oldsmobile Pursuit; Pontiac Grand Am, G5, and Sunfire; and Saturn Ion, Vue, L100, L200, L300, LS, LS1, LW1, and LW200. The Mahle 54440 gasket is designed to meet the sealing needs of these models’ engines, ensuring a proper fit and reliable performance.

Common Applications and Problem Solving

  • Prevents coolant and oil leaks between the cylinder head and engine block
  • Maintains engine compression for optimal performance
  • Reduces risk of engine overheating caused by gasket failure
  • Addresses head gasket warping or damage due to engine wear
  • Supports engine rebuilds and repairs requiring OEM-standard gaskets

Installation Notes and Tips

  • Ensure the cylinder head and engine block surfaces are clean and free of debris before installation
  • Follow manufacturer torque specifications carefully, utilizing the torque to yield feature
  • Do not reuse old gaskets; always install a new Mahle 54440 gasket for proper sealing
  • Check for any warping or damage on mating surfaces prior to installation

Quality Assurance and Warranty

Mahle 54440 engine cylinder head gasket is manufactured to OEM standards, ensuring consistent quality and performance. The multi-layered steel construction meets rigorous durability requirements. While specific warranty details may vary, Mahle products typically come with a limited warranty against manufacturing defects, providing confidence in the product’s reliability.

BrandMahle
Part Number54440
Additional Package ContentsHead Gasket
Cylinder Bore Diameter3.46
Cylinder Bore Diameter87.88
Cylinder Head Gasket MaterialMulti-Layered Steel
Gasket Sealant IncludedNo
Item GradeOEM Standard
MaterialMulti-Layered Steel
Thickness0.02
Thickness0.61
Torque To YieldYes

This part fits 56 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2008ChevroletCobalt2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2008ChevroletHHR2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2008ChevroletMalibu2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2008PontiacG52.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2007ChevroletCobalt2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2007ChevroletHHR2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2007ChevroletMalibu2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2007PontiacG52.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2007SaturnIon2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2007SaturnVue2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2006ChevroletCobalt2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2006ChevroletHHR2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2006ChevroletMalibu2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2006PontiacPursuit2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2006SaturnIon2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2006SaturnVue2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2005ChevroletCavalier2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2005ChevroletClassic2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2005ChevroletCobalt2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2005ChevroletMalibu2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2005PontiacGrand Am2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2005PontiacPursuit2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2005PontiacSunfire2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2005SaturnIon2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2005SaturnVue2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2004ChevroletCavalier2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2004ChevroletClassic2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2004ChevroletMalibu2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2004OldsmobileAlero2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2004PontiacGrand Am2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2004PontiacSunfire2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2004SaturnIon2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2004SaturnL3002.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2004SaturnVue2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2003ChevroletCavalier2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2003OldsmobileAlero2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2003PontiacGrand Am2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2003PontiacSunfire2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2003SaturnIon2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2003SaturnL2002.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2003SaturnLW2002.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2003SaturnVue2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2002ChevroletCavalier2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2002OldsmobileAlero2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2002PontiacGrand Am2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2002PontiacSunfire2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2002SaturnL1002.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2002SaturnL2002.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2002SaturnLW2002.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2002SaturnVue2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2001SaturnL1002.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2001SaturnL2002.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2001SaturnLW2002.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2000SaturnLS2.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2000SaturnLS12.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2000SaturnLW12.2LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

26223 PT

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.