Mahle 54499 Engine Cylinder Head Gasket

Brand Mahle 54499
Material Multi-layered steel
Thickness 0.03
Thickness 0.69
Cylinder Bore Diameter 3.36
Cylinder Bore Diameter 85.22
Gasket Sealant Included No
Additional Package Contents Head gasket
Cylinder Head Gasket Material Multi-layered steel
Item Grade Oem standard
Package Quantity 1
Fits Chevrolet and Suzuki · 22 vehicles

OEM-standard grade. Built for service replacement applications with consistent sealing performance.

Multi-layered steel. Engineered for dependable combustion sealing under demanding conditions.

Mahle 54499. Trusted gasket technology used by OEMs and technicians worldwide.

Cross-references FEL-PRO 26278 PT, Suzuki 11141 77E01 and Suzuki 11141-77E02 for the same application. See all 3.

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Engine Cylinder Head Gasket Overview

Mahle 54499 is an OEM-standard engine cylinder head gasket built with multi-layered steel for reliable sealing under combustion pressure. It is a direct fit for select Suzuki and Chevrolet applications, including Suzuki SX4, Suzuki Vitara, Suzuki Esteem, Suzuki Sidekick, and Chevrolet Tracker coverage.

Key Features

  • Multi-layered steel construction for consistent sealing performance.
  • OEM-standard grade for service replacement applications.
  • 0.69 mm thickness and 85.22 mm cylinder bore diameter.
  • No gasket sealant included.
  • Mahle 54499 is referenced for select Suzuki and Chevrolet engine repairs.

Detailed Description

Mahle 54499 cylinder head gasket is engineered for engine sealing service where combustion pressure, coolant passages, and oil passages must remain isolated. The multi-layered steel design and OEM-standard specification make it a practical replacement for vehicles that require a precise head gasket match. This part number, 54499, is listed for 2007-2009 Suzuki SX4, 1999-2003 Chevrolet Tracker, 1999-2003 Suzuki Vitara, 1999-2002 Suzuki Esteem, and 1996-1998 Suzuki Sidekick. This part cross-references FEL-PRO 26278 PT for the same application.

Common Problems This Part Can Address

  • Loss of cylinder compression from a failed head gasket.
  • Coolant or oil leakage between engine sealing surfaces.
  • Combustion gas escape at the cylinder head interface.
  • Repair needs after cylinder head service or overhaul.
  • Sealing issues on engines requiring multi-layered steel construction.

Installation Notes and Tips

Fitment requires attention to the notes listed for each application. For the listed Suzuki SX4, Chevrolet Tracker, Suzuki Vitara, Suzuki Esteem, and Suzuki Sidekick applications, replacement of cylinder head bolts is necessary for proper installation of the multi-layered steel gasket. Verify cylinder bore diameter, thickness, and engine application before installation. Use clean, flat mating surfaces and follow the service manual torque sequence.

Quality Assurance

Mahle gaskets are trusted by OEMs and technicians worldwide for sealing applications. Part number 54499 is built to OEM-standard requirements for service replacement use.

This part fits 22 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersNotes
2009SuzukiSX42.0LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2008SuzukiSX42.0LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2007SuzukiSX42.0LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2003ChevroletTracker2.0LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2003SuzukiAerio2.0LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2003SuzukiVitara2.0LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2002ChevroletTracker2.0LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2002SuzukiAerio2.0LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2002SuzukiEsteem1.8LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2002SuzukiVitara2.0LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2001ChevroletTracker2.0LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2001SuzukiEsteem1.8LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2001SuzukiVitara2.0LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2000ChevroletTracker2.0LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2000SuzukiEsteem1.8LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2000SuzukiVitara2.0LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
1999ChevroletTracker2.0LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
1999SuzukiEsteem1.8LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
1999SuzukiVitara2.0LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
1998SuzukiSidekick1.8LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
1997SuzukiSidekick1.8LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
1996SuzukiSidekick1.8LL4Replacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
Directly replaces or cross-references 3 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
FEL-PRO — 26278 PTSuzuki — 11141 77E01Suzuki — 11141-77E02