Mahle 54504 Engine Cylinder Head Gasket - Right

Mahle 54504 Cylinder Head Gasket

The Mahle 54504 engine cylinder head gasket is an OEM-standard sealing solution built with multi-layered steel construction for precise head-to-block sealing. It is a direct-fit option for select Hyundai and Kia applications, including Hyundai Sonata, Santa Fe, Tucson, and Tiburon, as well as Kia Optima, Magentis, and Sportage.

• Multi-layered steel cylinder head gasket material for durable sealing performance
• OEM standard item grade for service replacement applications
• 0.33 mm thickness and 88.42 mm cylinder bore diameter
• No gasket sealant included
• Torque-to-yield fastener application
• Cross-reference: FEL-PRO 26277 PT

Sealing Performance and Fitment

Mahle 54504 is engineered for right-side engine applications across 2001-2010 Hyundai and Kia platforms. It fits 2001-2006 Hyundai Santa Fe, right; 2002-2005 Hyundai Sonata, right; 2003-2008 Hyundai Tiburon, right; 2005-2009 Hyundai Tucson, right; 2002-2006 Kia Magentis, right; 2002-2006 Kia Optima, right; and 2005-2010 Kia Sportage, right. This part also cross-references Hyundai 22311-37320 for the same application.

As a multi-layered steel head gasket, this part is suited for engines that require controlled clamping force and accurate sealing under combustion pressure. The Mahle 54504 supports repair work where cylinder head sealing integrity is critical, especially on Hyundai Sonata and Kia Optima engine service jobs that call for OE-style replacement parts.

Common Problems This Part Addresses

• Coolant loss from a compromised cylinder head seal
• Compression leakage between the cylinder head and engine block
• Combustion gas seepage into the cooling system
• Oil and coolant cross-contamination caused by gasket failure
• Repeat head gasket failure after improper sealing surface repair

Installation Notes

Replacement of cylinder head bolts is necessary for proper installation of this multi-layered steel gasket. Verify cylinder head and block surfaces are clean, flat, and within specification before assembly. Follow the manufacturer’s torque sequence and torque-to-yield procedures exactly for the listed Hyundai and Kia applications.

Quality Assurance

Mahle gaskets are used as sealing components trusted by OEMs and technicians worldwide. The 54504 is built to OEM-standard expectations for fit and sealing performance in service replacement applications.