HomeEngine > Gaskets and Sealing SystemsMahle 54540 Engine Cylinder Head Gasket
Part #: 54540

Mahle 54540 Engine Cylinder Head Gasket

15 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Volkswagen, Beetle, Golf, and Jetta
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Reliable Engine Cylinder Head Gasket for Volkswagen Vehicles

The Mahle 54540 engine cylinder head gasket is designed to meet OEM standards, providing a durable and precise seal for Volkswagen Beetle, Golf, and Jetta models. Crafted from multi-layered steel, this gasket ensures consistent performance under demanding engine conditions.

  • Constructed from multi-layered steel for enhanced durability
  • Thickness options of 0.06 and 1.40 mm for precise fitment
  • Cylinder bore diameters of 3.18 and 80.65 mm for accurate sealing
  • Torque to yield design for reliable clamping force
  • Package includes one head gasket without additional sealant

Technical Details and Material Specifications

The Mahle 54540 head gasket features a multi-layered steel construction, which provides superior resistance to heat and pressure compared to traditional gasket materials. The gasket thicknesses of 0.06 mm and 1.40 mm accommodate specific engine tolerances, ensuring a tight seal between the cylinder head and engine block. With cylinder bore diameters of 3.18 mm and 80.65 mm, this gasket is engineered to match the exact dimensions required for Volkswagen Beetle, Golf, and Jetta engines. The torque to yield feature allows the gasket to maintain optimal clamping force during engine operation, reducing the risk of leaks and improving engine reliability.

Compatible Volkswagen Models and Applications

This engine cylinder head gasket is compatible with the following Volkswagen models:

  • Volkswagen Beetle
  • Volkswagen Golf
  • Volkswagen Jetta

It is specifically designed to replace worn or damaged gaskets in these vehicles, restoring proper sealing and engine performance.

Common Issues Addressed by the Mahle 54540 Gasket

  • Prevents coolant and oil leaks between the cylinder head and engine block
  • Eliminates compression loss caused by gasket failure
  • Reduces engine overheating due to improper sealing
  • Prevents engine misfires related to head gasket damage
  • Maintains engine integrity under high torque conditions

Installation Notes and Tips

Ensure the cylinder head and engine block surfaces are clean and free of debris before installation. Use the specified torque sequence and values to properly tighten the head bolts, taking advantage of the torque to yield design. Avoid using additional gasket sealants, as this product does not include or require them. Follow manufacturer guidelines for re-torquing if applicable.

Quality Assurance and Standards

The Mahle 54540 engine cylinder head gasket meets OEM standards for fit, form, and function. Manufactured with precision and high-quality materials, it is designed to provide reliable sealing performance for Volkswagen Beetle, Golf, and Jetta engines. While no specific warranty information is provided, Mahle products are generally recognized for their adherence to industry quality requirements.

BrandMahle
Part Number54540
MaterialMulti-layered steel
Thickness0.06
Thickness1.40
Cylinder Bore Diameter3.18
Cylinder Bore Diameter80.65
Gasket Sealant IncludedNo
Additional Package ContentsHead gasket
Cylinder Head Gasket MaterialMulti-layered steel
Item GradeOem standard
Package Quantity1
Torque To YieldYes

This part fits 15 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2004VolkswagenGolf1.9LL4N/A1.55mm Thickness, 1 Hole; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2004VolkswagenJetta1.9LL4N/A1.55mm Thickness, 1 Hole; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2003VolkswagenBeetle1.9LL4N/A1.55mm Thickness, 1 Hole; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2003VolkswagenGolf1.9LL4N/A1.55mm Thickness, 1 Hole; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2003VolkswagenJetta1.9LL4N/A1.55mm Thickness, 1 Hole; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2002VolkswagenBeetle1.9LL4N/A1.55mm Thickness, 1 Hole; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2002VolkswagenGolf1.9LL4N/A1.55mm Thickness, 1 Hole; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2002VolkswagenJetta1.9LL4N/A1.55mm Thickness, 1 Hole; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2001VolkswagenBeetle1.9LL4N/A1.55mm Thickness, 1 Hole; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel; From Engine # 085001
2001VolkswagenGolf1.9LL4N/A1.55mm Thickness, 1 Hole; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2001VolkswagenJetta1.9LL4N/A1.55mm Thickness, 1 Hole; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2000VolkswagenGolf1.9LL4N/A1.55mm Thickness, 1 Hole; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2000VolkswagenJetta1.9LL4N/A1.55mm Thickness, 1 Hole; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
1999VolkswagenGolf1.9LL4N/A1.55mm Thickness, 1 Hole; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
1999VolkswagenJetta1.9LL4N/A1.55mm Thickness, 1 Hole; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

26143 PT

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.