HomeEngine > Gaskets and Sealing SystemsMahle 54542 Engine Cylinder Head Gasket
Part #: 54542

Mahle 54542 Engine Cylinder Head Gasket

15 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Volkswagen, Beetle, Golf, and Jetta
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Reliable Engine Cylinder Head Gasket for Volkswagen Vehicles

The Mahle 54542 engine cylinder head gasket is designed to meet OEM standards, providing a durable and precise seal for Volkswagen Beetle, Golf, and Jetta models. Crafted from multi-layered steel, this gasket ensures consistent performance under demanding engine conditions.

  • Constructed from multi-layered steel for enhanced durability
  • Thickness options of 0.06 and 1.40 mm for precise fitment
  • Cylinder bore diameters of 3.18 and 80.65 mm for accurate sealing
  • Torque to yield design for reliable clamping force
  • Package includes one head gasket without additional sealant

Durable Multi-Layered Steel Construction

This Mahle engine cylinder head gasket (part number 54542) features a multi-layered steel material that provides excellent resistance to heat and pressure. The gasket thicknesses of 0.06 mm and 1.40 mm accommodate specific engine tolerances, ensuring a tight seal between the cylinder head and engine block. With cylinder bore diameters of 3.18 mm and 80.65 mm, this gasket is engineered to match the exact specifications of Volkswagen Beetle, Golf, and Jetta engines. The torque to yield design allows for proper clamping force, reducing the risk of leaks and maintaining engine integrity over time.

Compatible Volkswagen Models and Applications

This head gasket is compatible with Volkswagen Beetle, Golf, and Jetta models, making it suitable for engine repairs and rebuilds requiring OEM-standard sealing solutions. The part number 54542 ensures you receive the correct gasket designed specifically for these vehicles.

  • Seals combustion chambers to prevent leaks
  • Maintains compression for optimal engine performance
  • Prevents coolant and oil cross-contamination
  • Addresses head gasket failure symptoms such as overheating and loss of power
  • Supports engine rebuilds and maintenance

Installation Notes and Tips

Ensure the cylinder head and engine block surfaces are clean and free of debris before installation. Use the specified torque to yield procedure to tighten the head bolts evenly, following Volkswagen manufacturer guidelines. This gasket does not include sealant, so avoid applying additional gasket sealants unless specified by the vehicle service manual.

Quality Assurance and Warranty

Mahle 54542 meets OEM standards for quality and durability, providing reliable sealing performance for Volkswagen engines. The product is manufactured under strict quality controls to ensure consistency and fitment accuracy. Warranty coverage details should be confirmed with the original equipment manufacturer or authorized distributor.

BrandMahle
Part Number54542
MaterialMulti-layered steel
Thickness0.06
Thickness1.40
Cylinder Bore Diameter3.18
Cylinder Bore Diameter80.65
Gasket Sealant IncludedNo
Additional Package ContentsHead gasket
Cylinder Head Gasket MaterialMulti-layered steel
Item GradeOem standard
Package Quantity1
Torque To YieldYes

This part fits 15 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2004VolkswagenGolf1.9LL4N/A1.71mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2004VolkswagenJetta1.9LL4N/A1.71mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2003VolkswagenBeetle1.9LL4N/A1.71mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2003VolkswagenGolf1.9LL4N/A1.71mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2003VolkswagenJetta1.9LL4N/A1.71mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2002VolkswagenBeetle1.9LL4N/A1.71mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2002VolkswagenGolf1.9LL4N/A1.71mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2002VolkswagenJetta1.9LL4N/A1.71mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2001VolkswagenBeetle1.9LL4N/A1.71mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel; From Engine # 085001
2001VolkswagenGolf1.9LL4N/A1.71mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2001VolkswagenJetta1.9LL4N/A1.71mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2000VolkswagenGolf1.9LL4N/A1.71mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2000VolkswagenJetta1.9LL4N/A1.71mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
1999VolkswagenGolf1.9LL4N/A1.71mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
1999VolkswagenJetta1.9LL4N/A1.71mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

26145PT

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.