Mahle 54544 Engine Cylinder Head Gasket

Brand Mahle 54544
Material Multi-layered steel
Thickness 0.08
Thickness 1.91
Cylinder Bore Diameter 3.15
Cylinder Bore Diameter 80.21
Gasket Sealant Included No
Additional Package Contents Head gasket
Cylinder Head Gasket Material Multi-layered steel
Item Grade Oem standard
Package Quantity 1
Torque To Yield Yes
Fits Volkswagen · 9 vehicles

OEM-standard fit. Built as a direct replacement sealing component for engine repair.

Multi-layered steel. Provides a durable sealing surface for head gasket service.

Torque-to-yield aware. Matches applications that require specific head bolt procedures.

Cross-references FEL-PRO 26144 PT, Volkswagen 038 103 383 BM and Volkswagen 038 103 383 DF for the same application. See all 3.

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Engine Cylinder Head Gasket for Volkswagen

This Mahle engine cylinder head gasket is an OEM-standard sealing component built with multi-layered steel construction. It is listed for Volkswagen Beetle, Golf, and Jetta applications and uses a 1.91 mm thickness specification with torque-to-yield fastener requirements noted in fitment.

Key Features

  • Multi-layered steel construction for consistent sealing performance.
  • OEM-standard grade for direct replacement use.
  • 1.91 mm thickness specification.
  • Designed for applications that require torque-to-yield cylinder head bolts.
  • No gasket sealant included.

Detailed Description

Mahle 54544 is an engine cylinder head gasket for 2004-2006 Volkswagen Beetle, Golf, and Jetta applications. The gasket uses multi-layered steel material and is specified with a 1.91 mm thickness, making it a fitment-specific sealing part for engines that call for this exact configuration. The part number 54544 is also referenced by OE and aftermarket cross numbers for the same application.

Mahle is known for sealing products used by OEMs and technicians worldwide, and this gasket follows an OEM-standard specification rather than a universal design. If you are replacing a head gasket on a Volkswagen Beetle, Golf, or Jetta, matching the thickness and bolt requirements is critical to proper sealing and engine reassembly.

What It Is Used For

  • Replacing a leaking or failed cylinder head gasket.
  • Restoring compression sealing between the cylinder head and engine block.
  • Addressing coolant or combustion sealing concerns at the head interface.
  • Supporting engine repair after cylinder head service or removal.

Installation Notes and Tips

Fits 2004-2006 Volkswagen Beetle, N/A. Fits 2004-2006 Volkswagen Golf, N/A. Fits 2004-2006 Volkswagen Jetta, N/A. Verify the engine’s gasket thickness requirement before installation, and follow the torque sequence and torque-to-yield fastener procedure specified for the application. Cylinder head bolt replacement is recommended in the listed fitment notes.

Quality Assurance

Mahle sealing products are trusted by OEMs and technicians around the world. This part cross-references FEL-PRO 26144 PT for the same application.

This part fits 9 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersNotes
2006VolkswagenBeetle1.9LL41.53mm Thickness, 2 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2006VolkswagenGolf1.9LL41.53mm Thickness, 2 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2006VolkswagenJetta1.9LL41.53mm Thickness, 2 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2005VolkswagenBeetle1.9LL41.53mm Thickness, 2 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2005VolkswagenGolf1.9LL41.53mm Thickness, 2 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2005VolkswagenJetta1.9LL41.53mm Thickness, 2 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2004VolkswagenBeetle1.9LL41.53mm Thickness, 2 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2004VolkswagenGolf1.9LL41.53mm Thickness, 2 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2004VolkswagenJetta1.9LL41.53mm Thickness, 2 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
Directly replaces or cross-references 3 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
FEL-PRO — 26144 PTVolkswagen — 038 103 383 BMVolkswagen — 038 103 383 DF