HomeEngine > Gaskets and Sealing SystemsMahle 54549 Engine Cylinder Head Gasket
Part #: 54549

Mahle 54549 Engine Cylinder Head Gasket

16 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Volvo, C30, S40, and V50
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Overview of Mahle Engine Cylinder Head Gasket 54549

The Mahle Engine Cylinder Head Gasket 54549 is designed specifically for Volvo models including the C30, S40, and V50. Engineered with composite and graphite materials, this gasket ensures a reliable seal between the cylinder head and engine block, maintaining optimal engine performance.

  • Composite material construction with graphite sealing surface
  • Thickness options: 0.06 mm and 1.40 mm for precise fitment
  • Cylinder bore diameter compatibility: 3.33 inches (84.58 mm)
  • OEM standard item grade for consistent quality
  • Torque to yield design for proper installation and sealing
  • Includes one head gasket per package
  • No gasket sealant included, designed for use with proper installation procedures

Detailed Product Description

The Mahle 54549 engine cylinder head gasket is manufactured to meet OEM standards, ensuring durability and performance for Volvo C30, S40, and V50 engines. Its composite construction combined with a graphite sealing surface provides excellent resistance to heat and pressure, critical for maintaining the seal between the cylinder head and engine block. The gasket thickness options of 0.06 mm and 1.40 mm accommodate precise engine specifications, while the cylinder bore diameter of 3.33 inches (84.58 mm) matches the engine design for these Volvo models. This gasket is designed as a torque to yield component, which means it requires specific torque procedures during installation to achieve the correct seal and prevent leaks.

Compatible Vehicles and Common Applications

  • Volvo C30 engine repairs requiring cylinder head gasket replacement
  • Volvo S40 maintenance and engine rebuilds
  • Volvo V50 cylinder head gasket replacement for sealing issues
  • Addressing head gasket leaks or compression loss in compatible Volvo models
  • Resolving engine overheating caused by gasket failure

Installation Notes and Tips

  • Ensure the cylinder head and engine block surfaces are clean and free of debris before installation
  • Follow torque to yield specifications carefully to avoid gasket damage
  • Do not use additional gasket sealant as this product is designed to seal without it
  • Verify gasket thickness matches engine requirements for proper compression and sealing
  • Use proper tools and torque sequence recommended by Volvo for these models

Quality Assurance and Warranty

Mahle 54549 cylinder head gasket is manufactured to OEM standards, ensuring consistent quality and fitment for Volvo C30, S40, and V50 vehicles. The product undergoes rigorous quality control to meet durability and performance requirements. Warranty coverage is subject to manufacturer terms and conditions, providing assurance for professional repairs and maintenance.

BrandMahle
Part Number54549
Additional Package ContentsHead Gasket
Cylinder Bore Diameter3.33
Cylinder Bore Diameter84.58
Cylinder Head Gasket MaterialGraphite
Gasket Sealant IncludedNo
Item GradeOEM Standard
MaterialComposite
Thickness0.06
Thickness1.40
Torque To YieldYes

This part fits 16 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2010VolvoC302.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2010VolvoS402.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2010VolvoV502.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2009VolvoC302.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2009VolvoS402.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2009VolvoV502.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2008VolvoC302.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2008VolvoS402.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2008VolvoV502.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2007VolvoS402.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2007VolvoV502.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2006VolvoS402.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2006VolvoV502.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2005VolvoS402.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2005VolvoV502.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
2004VolvoS402.4LL5N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

035-2109

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.