Mahle 54549 Engine Cylinder Head Gasket

Mahle Cylinder Head Gasket for Volvo Applications

The Mahle 54549 engine cylinder head gasket is an OEM-standard sealing solution for select Volvo 5-cylinder applications. Built with composite construction and a graphite cylinder head gasket material, it is specified for reliable sealing between the cylinder head and engine block in the 2004-2010 Volvo S40, 2005-2010 Volvo V50, and 2008-2010 Volvo C30.

Mahle gaskets are trusted by OEMs and technicians for consistent sealing performance, and this part number 54549 follows that same OE-style approach for Volvo engine repair work.

Key Features

• Engine cylinder head gasket for select Volvo S40, V50, and C30 models
• Composite gasket construction with graphite cylinder head gasket material
• OEM standard item grade for factory-style fit and sealing
• 1.40 mm thickness and 84.58 mm cylinder bore diameter
• Torque-to-yield application noted for proper fastener strategy
• No gasket sealant included

Detailed Description

Mahle 54549 is a replacement cylinder head gasket engineered for direct use in compatible Volvo engine applications. The gasket’s composite build and graphite sealing surface are selected to support combustion sealing, coolant separation, and oil control at the cylinder head interface. With a 1.40 mm thickness and 84.58 mm bore diameter, this gasket is sized for the specified engine configuration and should be matched carefully to the engine being serviced.

This part cross-references Beck/Arnley 035-2109 and Volvo 8642629 for the same application. If you are searching for a Volvo S40 head gasket, Volvo V50 head gasket, or Volvo C30 head gasket, Mahle 54549 is the OE-standard replacement to compare against the original part number.

What It Helps Address

• Coolant leakage at the cylinder head sealing surface
• Compression loss between the head and block
• Oil seepage caused by a failed head gasket seal
• Overheating concerns linked to combustion gas leakage
• Repair needs after cylinder head service or engine teardown

Installation Notes and Tips

Confirm engine code, bore size, and gasket thickness before installation. Use graphite cylinder head bolts when installing this engine cylinder head gasket, and follow the vehicle service manual for torque sequence and torque-to-yield procedures. Clean both mating surfaces thoroughly and inspect the cylinder head and block for warpage before assembly.

Quality Assurance

Mahle manufactures sealing products used by OEMs and technicians worldwide, and this gasket is built to OEM-standard expectations for fit and sealing performance. Verify all engine specifications against the vehicle before installation to ensure the correct Mahle 54549 application.