HomeEngine > Gaskets and Sealing SystemsMahle 54608 Engine Cylinder Head Gasket
Part #: 54608

Mahle 54608 Engine Cylinder Head Gasket

2 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Volkswagen, Passat
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Mahle Cylinder Head Gasket for Passat

Mahle 54608 is an OEM-standard engine cylinder head gasket built with multi-layered steel construction for reliable sealing under combustion pressure. It is listed for 2004-2005 Volkswagen Passat applications and matches the needs of a direct-fit head gasket replacement on these vehicles.

Key Features

  • Multi-layered steel cylinder head gasket material
  • OEM-standard grade for factory-style sealing performance
  • 0.09 in. / 2.31 mm thickness
  • 3.21 in. / 81.49 mm cylinder bore diameter
  • Torque-to-yield fastener application
  • Gasket sealant not included
  • Includes head gasket only

Detailed Description

Mahle 54608 is engineered as a cylinder head gasket for the Volkswagen Passat, with fitment listed for 2004-2005 models. The multi-layered steel design helps maintain a consistent seal between the cylinder head and engine block, while the OEM-standard construction supports accurate fit and dependable compression sealing. This part number, 54608, is also cross-referenced to FEL-PRO 26645PT for the same application.

For buyers searching for a 2004-2005 Volkswagen Passat head gasket, Mahle 54608 provides the key dimensions and material specification needed for a proper replacement. The gasket is specified for torque-to-yield use, and cylinder head bolt replacement is recommended in the fitment notes.

Common Reasons for Replacement

  • Head gasket leakage causing compression loss
  • Coolant or combustion gas sealing issues
  • Overheating-related gasket failure
  • Loss of engine performance from poor cylinder sealing
  • Repair after cylinder head service on a Volkswagen Passat

Installation Notes and Tips

Confirm engine code and gasket dimensions before installation on your Volkswagen Passat. Clean the mating surfaces thoroughly, inspect the cylinder head and block for warpage, and follow the correct torque sequence and torque-to-yield procedure. The fitment notes specify cylinder head bolt replacement is recommended, and Mahle 54608 does not include gasket sealant.

Quality Assurance

Mahle supplies sealing products used by OEMs and technicians worldwide, and this gasket is built to OEM-standard expectations for engine sealing service. Part number 54608 is manufactured as a precision engine sealing component for the listed Volkswagen Passat applications.

BrandMahle
Part Number54608
MaterialMulti-layered steel
Thickness0.09
Thickness2.31
Cylinder Bore Diameter3.21
Cylinder Bore Diameter81.49
Gasket Sealant IncludedNo
Additional Package ContentsHead gasket
Cylinder Head Gasket MaterialMulti-layered steel
Item GradeOem standard
Package Quantity1
Torque To YieldYes

This part fits 2 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2005VolkswagenPassat2.0LL4N/A1.61mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel
2004VolkswagenPassat2.0LL4N/A1.61mm Thickness, 3 Holes; Cylinder Head Bolt Replacement Recommended; Multi-Layered Steel

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

26645PT

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.