HomeEngine > Gaskets and Sealing SystemsMahle 54840 Engine Cylinder Head Gasket
Part #: 54840

Mahle 54840 Engine Cylinder Head Gasket

⚙️ 7 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Chevrolet and Saturn, Cobalt and Ion
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Reliable Cylinder Head Gasket for Chevrolet Cobalt and Saturn Ion

The Mahle 54840 engine cylinder head gasket is designed to meet OEM standards, providing a durable and precise seal for your Chevrolet Cobalt or Saturn Ion. Crafted from multi-layered steel, this gasket ensures consistent performance under demanding engine conditions.

Key Features of Mahle 54840 Cylinder Head Gasket

  • Constructed from multi-layered steel for enhanced durability and heat resistance
  • Thickness specifications: 0.02 and 0.56 mm layers for optimal sealing
  • Compatible with cylinder bore diameters of 3.41 inches and 86.60 mm
  • OEM standard grade ensuring reliable fit and function
  • Gasket sealant not included, designed for use with proper sealing techniques

Detailed Product Description

The Mahle 54840 cylinder head gasket is engineered to provide a secure seal between the engine block and cylinder head in Chevrolet Cobalt and Saturn Ion models. Its multi-layered steel construction offers resistance to high temperatures and pressures, reducing the risk of leaks and engine damage. The gasket’s precise thickness layers of 0.02 and 0.56 mm accommodate thermal expansion and maintain a tight seal. With cylinder bore diameters of 3.41 inches (86.60 mm), this gasket is tailored to fit specific engine configurations, ensuring compatibility and performance.

Applications and Common Issues Addressed

  • Prevents coolant and oil leaks between the cylinder head and engine block
  • Maintains compression integrity for efficient engine operation
  • Reduces risk of engine overheating caused by gasket failure
  • Addresses head gasket blowout symptoms in Chevrolet Cobalt and Saturn Ion engines
  • Supports engine rebuilds and repairs requiring OEM-standard sealing components

Installation Notes and Tips

Ensure the cylinder head and engine block surfaces are clean and free of debris before installation. Use appropriate torque specifications when tightening bolts to avoid warping or gasket damage. Since this gasket does not include sealant, apply a compatible gasket sealant if recommended by the vehicle manufacturer or service manual. Proper installation is critical to maintain engine performance and prevent leaks.

Quality Assurance and Warranty

Mahle 54840 cylinder head gasket meets OEM standards for quality and durability. Manufactured with precision materials and processes, it is designed to provide reliable sealing performance. Warranty coverage details should be confirmed with the product documentation or supplier.

BrandMahle
Part Number54840
MaterialMulti-layered steel
Thickness0.02
Thickness0.56
Cylinder Bore Diameter3.41
Cylinder Bore Diameter86.60
Gasket Sealant IncludedNo
Cylinder Head Gasket MaterialMulti-layered steel
Item GradeOem standard

This part fits 7 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2007ChevroletCobalt2.0LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2007SaturnIon2.0LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2006ChevroletCobalt2.0LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2006SaturnIon2.0LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2005ChevroletCobalt2.0LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2005SaturnIon2.0LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.
2004SaturnIon2.0LL4N/AReplacement of cylinder head bolts necessary for proper installation of multi-layered steel gasket.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

55352039

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.