Mahle 5863 Engine Cylinder Head Gasket
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Mahle

Mahle 5863 Engine Cylinder Head Gasket

Brand Mahle 5863
Material Composite
Thickness 0.05
Thickness 1.27
Cylinder Bore Diameter 3.60
Cylinder Bore Diameter 91.31
Gasket Sealant Included No
Additional Package Contents Head gasket
Cylinder Head Gasket Material Graphite
Item Grade Oem standard
Package Quantity 1
Torque To Yield Yes
Fits Nissan · 19 vehicles

OEM-standard grade. Built for engine sealing service with consistent replacement fit and function.

Graphite sealing surface. Helps maintain a dependable seal between the cylinder head and block.

Torque-to-yield use. Requires proper fastener procedure during installation for correct clamping.

Cross-references Beck/Arnley 0351891, Datsun/Nissan 11044-40F00 and Datsun/Nissan 11044-40F10 for the same application. See all 5.

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Overview

Mahle 5863 is an OEM-standard engine cylinder head gasket built with composite construction and a graphite sealing surface. It is made for Nissan applications that require precise head sealing and torque-to-yield fastener use.

Fits 1989-1997 Nissan models including 240SX, Stanza, D21, Axxess, and Pickup. The Mahle 5863 head gasket is a direct-fit sealing component for repair work where combustion sealing, coolant control, and compression retention matter.

Key Features

  • Composite gasket construction with graphite sealing material
  • OEM-standard grade for engine sealing service
  • 1.27 mm thickness for controlled sealing stack height
  • Designed for 91.31 mm cylinder bore diameter
  • Gasket sealant not included
  • Torque-to-yield fastener use required during installation

Detailed Description

Mahle 5863 is an engine cylinder head gasket for Nissan engines across multiple model lines, including the Nissan 240SX, D21, Stanza, Axxess, and Pickup. Its composite body and graphite head gasket material are specified to provide reliable sealing between the cylinder head and engine block under normal operating conditions. The 1.27 mm thickness and 91.31 mm bore diameter help match the engine’s sealing requirements, while the OEM-standard grade supports accurate replacement service. Part number 5863 is also referenced in cross-application listings such as FEL-PRO 9646 PT and Beck/Arnley 0351891.

This part cross-references FEL-PRO (e.g., 9646 PT) and Beck/Arnley (e.g., 0351891) for the same application.

Common Repair Uses

  • Restores cylinder head sealing after gasket failure
  • Addresses coolant loss caused by a compromised head gasket
  • Helps correct compression leakage between the head and block
  • Supports repair of overheating-related sealing damage
  • Replaces a worn gasket during engine service work

Installation Notes

Use graphite cylinder head bolts when installing this engine cylinder head gasket. Confirm bore size, thickness, and engine application before assembly. Follow the engine manufacturer’s torque sequence and torque-to-yield procedure exactly to achieve proper sealing.

Quality Assurance

Mahle gaskets are trusted by OEMs and technicians worldwide for engine sealing applications. Part number 5863 is built to OEM-standard expectations for fit and sealing performance in the listed Nissan applications.

This part fits 19 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersNotes
1997NissanPickup2.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1996NissanPickup2.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1995NissanAxxess2.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1995NissanPickup2.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1994NissanAxxess2.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1994NissanD212.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1993NissanAxxess2.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1993NissanD212.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1992NissanAxxess2.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1992NissanD212.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1992NissanStanza2.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1991NissanAxxess2.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1991NissanD212.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1991NissanStanza2.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1990Nissan240SX2.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1990NissanAxxess2.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1990NissanD212.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1990NissanStanza2.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1989Nissan240SX2.4LL4Use graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
Directly replaces or cross-references 5 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Beck/Arnley — 0351891Datsun/Nissan — 11044-40F00Datsun/Nissan — 11044-40F10FEL-PRO — 9646 PTRol — HG33550