HomeEngine > Gaskets and Sealing SystemsMahle 5868 Engine Cylinder Head Gasket
Part #: 5868

Mahle 5868 Engine Cylinder Head Gasket

⚙️ 10 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Mazda and Mercury, 323, Capri, and Miata
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Reliable Engine Cylinder Head Gasket for Mazda and Mercury Vehicles

The Mahle 5868 engine cylinder head gasket is designed to meet OEM standards, providing a precise fit and reliable sealing for select Mazda and Mercury models. Engineered with composite and graphite materials, this gasket supports optimal engine performance and durability.

  • Composite material construction with graphite sealing surface
  • Thickness options of 0.07 and 1.65 mm for accurate fitment
  • Cylinder bore diameter of 79.63 mm (3.14 inches) for proper sealing
  • Torque to yield design for secure installation
  • Compatible with Mazda 323, Mercury Capri, and Mazda Miata models
  • Package includes one head gasket without additional sealant

Technical Details and Material Specifications

This Mahle engine cylinder head gasket (part number 5868) features a composite base material combined with a graphite sealing surface, which enhances heat resistance and durability under high-pressure conditions. The gasket thickness is precisely manufactured at 0.07 mm and 1.65 mm to ensure a tight seal between the cylinder head and engine block. With a cylinder bore diameter of 79.63 mm (3.14 inches), it is engineered to match the specifications of the Mazda 323, Mercury Capri, and Mazda Miata engines. The torque to yield feature allows the gasket to maintain a secure seal during engine operation, reducing the risk of leaks and maintaining engine compression.

Compatible Vehicles and Applications

This cylinder head gasket is compatible with the following vehicles:

  • Mazda 323
  • Mercury Capri
  • Mazda Miata

It is designed to replace worn or damaged gaskets that may cause issues such as coolant leaks, loss of compression, or engine overheating.

Common Issues Addressed by This Gasket

  • Prevents coolant and oil leaks between the cylinder head and engine block
  • Maintains proper engine compression for efficient combustion
  • Reduces risk of engine overheating caused by gasket failure
  • Eliminates exhaust gas leaks that can affect engine performance
  • Helps avoid engine misfires related to sealing problems

Installation Notes and Tips

Ensure the cylinder head and engine block surfaces are clean and free of debris before installation. Use the specified torque to yield procedure to tighten the gasket properly, following manufacturer guidelines for your Mazda or Mercury model. Avoid using additional gasket sealants as this product does not include sealant and is designed to perform without it. Proper installation is critical to prevent leaks and ensure long-term durability.

Quality Assurance and Warranty

The Mahle 5868 cylinder head gasket meets OEM standards for fit, form, and function. Manufactured with high-quality composite and graphite materials, it is engineered for durability and reliable sealing performance. While specific warranty details are not provided, Mahle products typically adhere to strict quality control processes to ensure consistent product reliability.

BrandMahle
Part Number5868
MaterialComposite
Thickness0.07
Thickness1.65
Cylinder Bore Diameter3.14
Cylinder Bore Diameter79.63
Gasket Sealant IncludedNo
Additional Package ContentsHead gasket
Cylinder Head Gasket MaterialGraphite
Item GradeOem standard
Package Quantity1
Torque To YieldYes

This part fits 10 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
1994MercuryCapri1.6LL4N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1993MazdaMiata1.6LL4N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1993MercuryCapri1.6LL4N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1992MazdaMiata1.6LL4N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1992MercuryCapri1.6LL4N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1991MazdaMiata1.6LL4N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1991MercuryCapri1.6LL4N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1990MazdaMiata1.6LL4N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1989Mazda3231.6LL4N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.
1988Mazda3231.6LL4N/AUse graphite cylinder head bolts when installing Engine Cylinder Head Gasket.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

035-1932

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.