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Mahle CS54242 Engine Conversion Gasket Set
Engine Conversion Gasket Set for Ford E-350 and Super Duty Models
The Mahle CS54242 engine conversion gasket set is designed to provide reliable sealing solutions for Ford E-350 Club Wagon, Econoline, Super Duty models, and Excursion vehicles. This comprehensive gasket set includes essential components to maintain engine integrity and prevent leaks during engine rebuilds or repairs.
- Includes oil cooler gasket, oil filter adapter gasket, and oil pan drain plug gasket
- OEM standard item grade ensuring factory-level quality
- Oil pan gasket made from molded rubber for durable sealing
- Rear main seal included, constructed from rubber for effective sealing
- Timing cover gaskets and water pump gasket included for complete coverage
- Package quantity of 9 gaskets and seals for thorough engine conversion needs
Comprehensive Gasket Set Details
The Mahle CS54242 gasket set covers multiple sealing points critical to engine performance. It includes a molded rubber oil pan gasket and an oil pan drain plug gasket to prevent oil leaks at the sump. The rear main seal, also made of rubber, ensures a tight seal at the crankshaft rear, reducing the risk of oil seepage. Timing cover gaskets and the water pump gasket are included to maintain proper sealing around these components, which are vital for engine timing and cooling system integrity. Additionally, the set contains gaskets for the oil cooler and oil filter adapter, supporting efficient oil flow and filtration.
Compatible Ford Models and Applications
This gasket set is compatible with a range of Ford vehicles, including:
- Ford E-350 Club Wagon
- Ford E-350 Econoline and Econoline Club Wagon
- Ford E-350 Super Duty
- Ford Excursion
- Ford F-250 Super Duty
- Ford F-350 Super Duty
It is specifically designed for engine conversions and rebuilds requiring a full gasket replacement to ensure proper sealing and engine reliability.
Common Issues Addressed by This Gasket Set
- Oil leaks from the oil pan or drain plug area
- Rear main seal oil seepage around the crankshaft
- Leaks at the timing cover compromising engine timing components
- Water pump gasket leaks affecting cooling system performance
- Oil cooler and filter adapter gasket leaks impacting oil circulation
Installation Notes and Tips
For optimal results, clean all gasket surfaces thoroughly before installation to remove old gasket material and debris. Use the Mahle CS54242 gasket set components as replacements during engine rebuilds or conversions to maintain OEM sealing standards. Ensure proper torque specifications are followed for all bolts to prevent gasket damage or leaks. The molded rubber materials provide flexibility but avoid over-tightening to maintain gasket integrity.
Quality Assurance and Warranty
Mahle manufactures this gasket set to OEM standard item grade, ensuring compatibility and performance consistent with original equipment. The use of molded rubber materials for critical gaskets and seals supports durability and effective sealing under normal operating conditions. While specific warranty details are not provided, Mahle products typically meet industry quality standards for engine sealing components.
| Brand | Mahle |
| Part Number | CS54242 |
| Additional Package Contents | Contains oil cooler gasket, oil filter adapter gasket, oil pan dr |
| Item Grade | Oem standard |
| Oil Pan Drain Plug Gasket Included | Yes |
| Oil Pan Gasket Included | Yes |
| Oil Pan Gasket Material | Molded rubber |
| Package Quantity | 9 |
| Rear Main Seal Included | Yes |
| Rear Main Seal Material | Rubber |
| Timing Cover Gaskets/Seal Included | Yes |
| Water Outlet Gasket Included | No |
| Water Pump Gasket Included | Yes |
This part fits 61 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2019 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2018 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2017 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2016 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2015 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2014 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2013 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2012 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2011 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2010 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2010 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2010 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2009 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2009 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2009 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2008 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2008 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2008 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2007 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2007 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2007 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2006 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2006 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2006 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2005 | Ford | E-350 Club Wagon | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2005 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2005 | Ford | Excursion | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2005 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2005 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2004 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2004 | Ford | Excursion | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2004 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2004 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2003 | Ford | E-350 Club Wagon | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2003 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2003 | Ford | Excursion | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2003 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2003 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2002 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2002 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2002 | Ford | Excursion | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2002 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2002 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2001 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2001 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2001 | Ford | Excursion | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2001 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2001 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2000 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2000 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2000 | Ford | Excursion | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2000 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 2000 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 1999 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 1999 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 1999 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 1999 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 1998 | Ford | E-350 Econoline | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 1998 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 1997 | Ford | E-350 Econoline | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
| 1997 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | Use this Engine Conversion Gasket Set with the Head Set to create a complete set. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.