Mahle HS54242 Engine Cylinder Head Gasket Set

Brand Mahle HS54242
Additional Package Contents Contains miscellaneous gaskets and seals
Cylinder Head Bolts Included No
Cylinder Head Gasket Material Multi-layered steel
Exhaust Manifold Gasket Material Graphite
Item Grade Oem standard
Torque To Yield Yes
Fits Ford · 52 vehicles

OEM-standard fit. Built for service replacement with sealing materials used in engine repair.

Multi-layer steel. Head gasket construction supports durable sealing under demanding conditions.

Graphite exhaust gasket. Heat-resistant material helps maintain a reliable seal at the exhaust manifold.

Cross-references FEL-PRO HS 26162 PT and Ford F7TZ 6079-BA for the same application. See all 2.

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Engine Cylinder Head Gasket Set Overview

Mahle HS54242 is an OEM-standard engine cylinder head gasket set for select Ford trucks and vans. It is built around a multi-layer steel cylinder head gasket and includes miscellaneous gaskets and seals for related sealing points in the repair.

Key Features

  • Multi-layer steel cylinder head gasket for durable sealing performance.
  • Graphite exhaust manifold gasket material for heat-resistant sealing.
  • OEM-standard item grade for service replacement applications.
  • Torque-to-yield design noted for the application.
  • Mahle HS54242 is referenced for select Ford E-350, Excursion, F-250 Super Duty, and F-350 Super Duty applications.

Detailed Description

Mahle HS54242 is an engine cylinder head gasket set engineered for sealing service on compatible Ford applications. The set centers on a multi-layered steel head gasket and uses graphite for the exhaust manifold gasket material, supporting the sealing demands of a repaired engine assembly. Mahle HS54242 is listed for 1997-2003 Ford E-350 Econoline Club Wagon, 1997-1998 Ford E-350 Econoline, 1999-2003 Ford E-350 Super Duty, 2000-2003 Ford Excursion, 1999-2003 Ford F-250 Super Duty, and 1999-2003 Ford F-350 Super Duty. This part cross-references FEL-PRO HS 26162 PT and Ford F7TZ 6079-BA for the same application.

Common Repair Uses

  • Restores sealing after cylinder head service.
  • Addresses combustion sealing loss at the head gasket.
  • Supports repair of exhaust-side gasket leakage.
  • Helps resolve oil or coolant seepage at related sealing surfaces.
  • Provides the gasket set needed for a head gasket replacement job.

Installation Notes and Tips

Fitment notes indicate cylinder head bolts are not included and cylinder head bolt replacement is recommended. The application notes also call out related intake manifold gaskets, plenum gasket, valve cover gaskets, and valve cover grommets as not included. Verify engine configuration and sealing surface condition before installation, and follow the manufacturer’s torque sequence and torque-to-yield procedures where specified.

Quality Assurance

Mahle gaskets are trusted by OEMs and technicians worldwide for sealing applications. HS54242 is an OEM-standard gasket set built for service work where accurate sealing and material selection matter.

This part fits 52 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersNotes
2003FordE-350 Club Wagon6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2003FordE-350 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2003FordE-450 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2003FordE-550 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2003FordExcursion6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2003FordF-250 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2003FordF-350 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2003FordF-450 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2003FordF-550 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2002FordE-350 Econoline Club Wagon6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2002FordE-350 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2002FordE-450 Econoline Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2002FordE-550 Econoline Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2002FordExcursion6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2002FordF-250 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2002FordF-350 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2002FordF-450 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2002FordF-53 Motorhome Chassis6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2002FordF-550 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2001FordE-350 Econoline Club Wagon6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2001FordE-350 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2001FordE-450 Econoline Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2001FordExcursion6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2001FordF-250 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2001FordF-350 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2001FordF-450 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2001FordF-53 Motorhome Chassis6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2001FordF-550 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2000FordE-350 Econoline Club Wagon6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2000FordE-350 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2000FordE-450 Econoline Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2000FordExcursion6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2000FordF-250 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2000FordF-350 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2000FordF-450 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2000FordF-53 Motorhome Chassis6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
2000FordF-550 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
1999FordE-350 Econoline Club Wagon6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
1999FordE-350 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
1999FordE-450 Econoline Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
1999FordEconoline Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
1999FordF-250 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
1999FordF-350 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
1999FordF-450 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
1999FordF-53 Motorhome Chassis6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
1999FordF-550 Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
1998FordE-350 Econoline6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
1998FordE-350 Econoline Club Wagon6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
1998FordEconoline Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
1997FordE-350 Econoline6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
1997FordE-350 Econoline Club Wagon6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
1997FordEconoline Super Duty6.8LV10Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended
Directly replaces or cross-references 2 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
FEL-PRO — HS 26162 PTFord — F7TZ 6079-BA