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Mahle HS54242 Engine Cylinder Head Gasket Set
| Brand | Mahle HS54242 |
|---|---|
| Additional Package Contents | Contains miscellaneous gaskets and seals |
| Cylinder Head Bolts Included | No |
| Cylinder Head Gasket Material | Multi-layered steel |
| Exhaust Manifold Gasket Material | Graphite |
| Item Grade | Oem standard |
| Torque To Yield | Yes |
| Fits | Ford · 52 vehicles |
OEM-standard fit. Built for service replacement with sealing materials used in engine repair.
Multi-layer steel. Head gasket construction supports durable sealing under demanding conditions.
Graphite exhaust gasket. Heat-resistant material helps maintain a reliable seal at the exhaust manifold.
Cross-references FEL-PRO HS 26162 PT and Ford F7TZ 6079-BA for the same application. See all 2.
Engine Cylinder Head Gasket Set Overview
Mahle HS54242 is an OEM-standard engine cylinder head gasket set for select Ford trucks and vans. It is built around a multi-layer steel cylinder head gasket and includes miscellaneous gaskets and seals for related sealing points in the repair.
Key Features
- Multi-layer steel cylinder head gasket for durable sealing performance.
- Graphite exhaust manifold gasket material for heat-resistant sealing.
- OEM-standard item grade for service replacement applications.
- Torque-to-yield design noted for the application.
- Mahle HS54242 is referenced for select Ford E-350, Excursion, F-250 Super Duty, and F-350 Super Duty applications.
Detailed Description
Mahle HS54242 is an engine cylinder head gasket set engineered for sealing service on compatible Ford applications. The set centers on a multi-layered steel head gasket and uses graphite for the exhaust manifold gasket material, supporting the sealing demands of a repaired engine assembly. Mahle HS54242 is listed for 1997-2003 Ford E-350 Econoline Club Wagon, 1997-1998 Ford E-350 Econoline, 1999-2003 Ford E-350 Super Duty, 2000-2003 Ford Excursion, 1999-2003 Ford F-250 Super Duty, and 1999-2003 Ford F-350 Super Duty. This part cross-references FEL-PRO HS 26162 PT and Ford F7TZ 6079-BA for the same application.
Common Repair Uses
- Restores sealing after cylinder head service.
- Addresses combustion sealing loss at the head gasket.
- Supports repair of exhaust-side gasket leakage.
- Helps resolve oil or coolant seepage at related sealing surfaces.
- Provides the gasket set needed for a head gasket replacement job.
Installation Notes and Tips
Fitment notes indicate cylinder head bolts are not included and cylinder head bolt replacement is recommended. The application notes also call out related intake manifold gaskets, plenum gasket, valve cover gaskets, and valve cover grommets as not included. Verify engine configuration and sealing surface condition before installation, and follow the manufacturer’s torque sequence and torque-to-yield procedures where specified.
Quality Assurance
Mahle gaskets are trusted by OEMs and technicians worldwide for sealing applications. HS54242 is an OEM-standard gasket set built for service work where accurate sealing and material selection matter.
| Year | Make | Model | Liters | Cylinders | Notes |
|---|---|---|---|---|---|
| 2003 | Ford | E-350 Club Wagon | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2003 | Ford | E-350 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2003 | Ford | E-450 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2003 | Ford | E-550 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2003 | Ford | Excursion | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2003 | Ford | F-250 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2003 | Ford | F-350 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2003 | Ford | F-450 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2003 | Ford | F-550 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2002 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2002 | Ford | E-350 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2002 | Ford | E-450 Econoline Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2002 | Ford | E-550 Econoline Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2002 | Ford | Excursion | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2002 | Ford | F-250 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2002 | Ford | F-350 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2002 | Ford | F-450 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2002 | Ford | F-53 Motorhome Chassis | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2002 | Ford | F-550 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2001 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2001 | Ford | E-350 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2001 | Ford | E-450 Econoline Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2001 | Ford | Excursion | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2001 | Ford | F-250 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2001 | Ford | F-350 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2001 | Ford | F-450 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2001 | Ford | F-53 Motorhome Chassis | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2001 | Ford | F-550 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2000 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2000 | Ford | E-350 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2000 | Ford | E-450 Econoline Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2000 | Ford | Excursion | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2000 | Ford | F-250 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2000 | Ford | F-350 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2000 | Ford | F-450 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2000 | Ford | F-53 Motorhome Chassis | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 2000 | Ford | F-550 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 1999 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 1999 | Ford | E-350 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 1999 | Ford | E-450 Econoline Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 1999 | Ford | Econoline Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 1999 | Ford | F-250 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 1999 | Ford | F-350 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 1999 | Ford | F-450 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 1999 | Ford | F-53 Motorhome Chassis | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 1999 | Ford | F-550 Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 1998 | Ford | E-350 Econoline | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 1998 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 1998 | Ford | Econoline Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 1997 | Ford | E-350 Econoline | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 1997 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
| 1997 | Ford | Econoline Super Duty | 6.8L | V10 | Cylinder Head Bolts Not Included; Intake Manifold Gaskets; Plenum Gasket; Valve Cover Gaskets; Valve Cover Grommets not Included; Cylinder Head Bolt Replacement Recommended |
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