HomeEngine > Gaskets and Sealing SystemsMahle HS54395 Engine Cylinder Head Gasket Set
Part #: HS54395

Mahle HS54395 Engine Cylinder Head Gasket Set

5 vehicles fit this part
Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
$152.75Free Shipping
Free ShippingNo Cost to Continental U.S.
Free Returns*Wrong fit? No cost
60-Day ReturnsMoney back guarantee
*Free return shipping only qualifies if our fitment verification tool is used.
In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Suzuki, Chevrolet, and Daewoo, Forenza, Reno, Optra, Leganza, and Nubira
Easy Returns — Return within 60 days for a full refund
Fast Shipping — Most orders ship same business day before 1pm CST

Overview of Mahle HS54395 Cylinder Head Gasket Set

The Mahle HS54395 engine cylinder head gasket set is designed specifically for Suzuki Forenza models, providing reliable sealing solutions for your engine. This gasket set includes composite and paper materials engineered to meet OEM standards for durability and performance.

  • Compatible with Suzuki Forenza vehicles
  • Composite cylinder head and exhaust manifold gaskets
  • Paper intake manifold gasket included
  • Contains miscellaneous gaskets and seals for comprehensive sealing
  • Torque to yield specification compliant
  • OEM standard item grade
  • Cylinder head bolts not included

Detailed Product Description

The Mahle HS54395 cylinder head gasket set features composite materials for both the cylinder head gasket and exhaust manifold gasket, ensuring effective sealing under high temperature and pressure conditions. The intake manifold gasket is made from paper, providing a precise fit and reliable sealing for intake components. This set includes various miscellaneous gaskets and seals necessary for a complete engine sealing system, although cylinder head bolts are not part of the package. Designed to meet OEM standards, this gasket set supports torque to yield applications, which is critical for maintaining proper clamping force and engine integrity.

Applications and Common Issues Addressed

  • Replacement of worn or damaged cylinder head gaskets in Suzuki Forenza engines
  • Sealing leaks in the exhaust manifold area to prevent exhaust gas escape
  • Resolving intake manifold gasket leaks that can cause vacuum or coolant leaks
  • Addressing engine overheating issues related to gasket failure
  • Preventing loss of compression due to gasket deterioration

Installation Notes and Tips

  • Ensure all old gasket material is thoroughly cleaned from mating surfaces before installation
  • Use proper torque sequence and specifications as per Suzuki Forenza service manual
  • Verify torque to yield bolts are replaced if required, as they are not included in this set
  • Inspect cylinder head and engine block surfaces for warping or damage prior to gasket installation
  • Apply recommended sealants only if specified by the vehicle manufacturer

Quality Assurance and Warranty

Mahle HS54395 gasket sets are manufactured to meet OEM standards, ensuring compatibility and performance for Suzuki Forenza engines. The composite and paper materials used are selected for durability and resistance to heat and pressure. While cylinder head bolts are not included, the gasket set supports torque to yield applications for proper engine sealing. Warranty coverage is subject to Mahle's standard terms and conditions, providing assurance of product quality and reliability.

BrandMahle
Part NumberHS54395
Additional Package ContentsContains Miscellaneous Gaskets And Seals
Cylinder Head Bolts IncludedNo
Cylinder Head Gasket MaterialComposite
Exhaust Manifold Gasket MaterialComposite
Intake Manifold Gasket MaterialPaper
Item GradeOEM Standard
Torque To YieldYes

This part fits 5 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2008SuzukiForenza2.0LL4N/ADoes Not Include EGR Valve Gasket; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2007SuzukiForenza2.0LL4N/ADoes Not Include EGR Valve Gasket; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2006SuzukiForenza2.0LL4N/ADoes Not Include EGR Valve Gasket; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2005SuzukiForenza2.0LL4N/ADoes Not Include EGR Valve Gasket; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2004SuzukiForenza2.0LL4N/ADoes Not Include EGR Valve Gasket; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

9206438493742408

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.