HomeEngine > Gaskets and Sealing SystemsMahle HS54440C Engine Cylinder Head Gasket Set
Part #: HS54440C

Mahle HS54440C Engine Cylinder Head Gasket Set

6 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Chevrolet and Saturn, HHR, Ion, Malibu, and Vue
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Mahle HS54440C Cylinder Head Gasket Set

Mahle HS54440C is an OEM-standard engine cylinder head gasket set built for sealing performance in repair and rebuild work. It uses a multi-layered steel cylinder head gasket, beaded steel exhaust manifold gasket material, and molded rubber intake manifold gasket material for a precise seal across critical engine interfaces.

Key Features

  • OEM-standard engine cylinder head gasket set from Mahle
  • Multi-layered steel cylinder head gasket material for dependable sealing
  • Beaded steel exhaust manifold gasket material
  • Molded rubber intake manifold gasket material
  • Torque-to-yield application
  • Additional package contents include miscellaneous gaskets and seals
  • Cylinder head bolts are not included

Detailed Description

Mahle HS54440C is engineered for engine service where accurate sealing is critical after cylinder head removal or top-end repair. This set is a direct-fit sealing solution for 2006-2007 Saturn Vue, 2006 Chevrolet HHR, 2006 Chevrolet Malibu, and 2005-2006 Saturn Ion applications listed in the fitment data. It is also a cross-reference to Fel-Pro HS 26223 PT-1 for the same application. Use Mahle HS54440C when replacing worn or damaged head gasket components on these vehicles and when restoring compression and sealing integrity in the upper engine assembly.

What It Helps Address

  • Coolant or combustion sealing loss at the cylinder head
  • Oil seepage from deteriorated top-end gaskets and seals
  • Exhaust leaks at the manifold sealing surface
  • Intake manifold sealing issues after engine service
  • Reassembly needs after cylinder head removal on Saturn Vue, Chevrolet HHR, Chevrolet Malibu, or Saturn Ion

Installation Notes and Tips

Fits 2006-2007 Saturn Vue, N/A; 2006 Chevrolet HHR, N/A; 2006 Chevrolet Malibu, N/A; and 2005-2006 Saturn Ion, N/A. Cylinder head bolts are not included, and torque-to-yield fasteners are specified for this application, so cylinder head bolt replacement is recommended. Timing cover gasket and seal are not included. Verify all mating surfaces are clean, flat, and free of old gasket material before assembly, and follow the vehicle-specific torque sequence and service procedure.

Quality Assurance

Mahle gaskets are trusted by OEMs and technicians worldwide for engine sealing applications. HS54440C is built to OEM-standard requirements for consistent fit and sealing performance in service work.

BrandMahle
Part NumberHS54440C
Additional Package ContentsContains miscellaneous gaskets and seals
Cylinder Head Bolts IncludedNo
Cylinder Head Gasket MaterialMulti-layered steel
Exhaust Manifold Gasket MaterialBeaded steel
Intake Manifold Gasket MaterialMolded rubber
Item GradeOem standard
Torque To YieldYes

This part fits 6 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2007SaturnVue2.2LL4N/ACylinder Head Bolts Not Included; Timing Cover Gasket & Seal not Included; Cylinder Head Bolt Replacement Recommended; Use with #(s) JV5068
2006ChevroletHHR2.2LL4N/ACylinder Head Bolts Not Included; Timing Cover Gasket & Seal not Included; Cylinder Head Bolt Replacement Recommended; Use with #(s) JV5068
2006ChevroletMalibu2.2LL4N/ACylinder Head Bolts Not Included; Timing Cover Gasket & Seal not Included; Cylinder Head Bolt Replacement Recommended; Use with #(s) JV5068
2006SaturnIon2.2LL4N/ACylinder Head Bolts Not Included; Timing Cover Gasket & Seal not Included; Cylinder Head Bolt Replacement Recommended; Use with #(s) JV5068
2006SaturnVue2.2LL4N/ACylinder Head Bolts Not Included; Timing Cover Gasket & Seal not Included; Cylinder Head Bolt Replacement Recommended; Use with #(s) JV5068
2005SaturnIon2.2LL4N/ACylinder Head Bolts Not Included; Timing Cover Gasket & Seal not Included; Cylinder Head Bolt Replacement Recommended; Use with #(s) JV5068

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

HS 26223 PT-1

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.