Mahle HS54440F Engine Cylinder Head Gasket Set

Mahle HS54440F Head Gasket Set

The Mahle HS54440F engine cylinder head gasket set is built for select 2007-2008 Chevrolet Cobalt, HHR, Malibu, Pontiac G5, and 2007 Saturn Ion applications. It uses OEM-standard sealing materials to support reliable cylinder head, intake, and exhaust sealing in the listed vehicles.

Key Features

• Multi-layered steel cylinder head gasket for durable sealing performance
• Multi-layered steel exhaust manifold gasket for high-temperature sealing
• Molded rubber intake manifold gasket for proper intake sealing
• OEM standard item grade for factory-style service replacement
• Torque-to-yield application; cylinder head bolts are not included
• Contains miscellaneous gaskets and seals for the listed engine sealing points

Detailed Product Information

Mahle HS54440F is an engine cylinder head gasket set engineered for direct service on the specified Chevrolet Cobalt, Chevrolet HHR, Chevrolet Malibu, Pontiac G5, and Saturn Ion applications. The set centers on multi-layered steel head and exhaust manifold gaskets, with a molded rubber intake manifold gasket to support proper sealing across critical engine interfaces. Mahle is known for gasket and sealing products used by OEMs and technicians worldwide, and this set follows an OEM-standard approach for repair work on the listed vehicles. This part cross-references Fel-Pro HS 26223 PT-5 for the same application.

Common Repair Uses

• Head gasket replacement after coolant loss or combustion sealing failure
• Repair of exhaust leaks at the cylinder head interface
• Intake manifold sealing service during top-end engine repair
• Correction of oil or coolant seepage at gasket surfaces
• Restoration of proper compression sealing on the listed engines

Installation Notes

Fits 2007-2008 Chevrolet Cobalt, N/A; cylinder head bolts not included and bolt replacement is recommended. Fits 2008 Chevrolet HHR, N/A; cylinder head bolts not included and bolt replacement is recommended. Fits 2007-2008 Chevrolet Malibu, N/A; cylinder head bolts not included and bolt replacement is recommended. Fits 2007-2008 Pontiac G5, N/A; cylinder head bolts not included and bolt replacement is recommended. Fits 2007 Chevrolet HHR, N/A; cylinder head bolts not included and replacement is recommended. Fits 2007 Saturn Ion, N/A; cylinder head bolts not included and bolt replacement is recommended. Because this is a torque-to-yield application, follow the factory tightening sequence and torque specifications during installation.

Quality Assurance

Mahle sealing products are used in OEM and professional repair environments, and the HS54440F is built to OEM-standard expectations for the listed applications. Verify engine configuration and emissions notes before installation, including the SULEV and California emissions details shown in the fitment data.