Mahle HS54540 Engine Cylinder Head Gasket Set
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Mahle

Mahle HS54540 Engine Cylinder Head Gasket Set

Brand Mahle HS54540
Additional Package Contents Contains miscellaneous gaskets and seals
Cylinder Head Bolts Included No
Cylinder Head Gasket Material None
Exhaust Manifold Gasket Material Composite
Intake Manifold Gasket Material Rubber coated metal
Item Grade Oem standard
Torque To Yield Yes
Fits Volkswagen · 24 vehicles

OEM standard. Built to match original-equipment expectations for sealing performance.

Torque-to-yield. Requires torque-to-yield fasteners for proper cylinder head clamping.

Includes miscellaneous gaskets and seals for a complete sealing job.

Cross-references FEL-PRO HSU 26143, Volkswagen 037 198 011 G and Volkswagen 038 198 012 for the same application. See all 4.

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Mahle HS54540 Engine Cylinder Head Gasket Set

The Mahle HS54540 engine cylinder head gasket set is built for OE-standard sealing performance in Volkswagen 1.9L diesel applications. It is a fitment-based solution for Volkswagen Beetle, Golf, and Jetta models from 1998-2006, with gasket materials selected for the intake and exhaust sealing points used in this application.

Key Features

  • OEM Standard item grade for factory-style sealing performance
  • Intake manifold gasket material: rubber coated metal
  • Exhaust manifold gasket material: composite
  • Additional package contents include miscellaneous gaskets and seals
  • Torque-to-yield application; cylinder head bolts are not included
  • Mahle HS54540 is listed for Volkswagen Beetle, Golf, and Jetta fitments

Product Details

Mahle HS54540 is an engine cylinder head gasket set for Volkswagen diesel engine service where the head gasket is not included in the package contents. The set focuses on the related sealing components needed during top-end engine work, including intake and exhaust manifold sealing materials matched to the application. This part cross-references FEL-PRO HSU 26143 for the same application. It also cross-references Volkswagen 037 198 011 G, 038 198 012, and 049 198 012 G.

Compatible With 1998-2006 Volkswagen Beetle, N/A; 1999-2006 Volkswagen Golf, N/A; and 1999-2005 Volkswagen Jetta, N/A. The Mahle HS54540 part number is commonly searched alongside Volkswagen Beetle, Golf, and Jetta cylinder head gasket set replacement needs.

Common Repair Uses

  • Replacing worn intake or exhaust manifold sealing components during engine service
  • Addressing leaks found during cylinder head removal and inspection
  • Restoring sealing integrity after top-end engine disassembly
  • Supporting repair work on Volkswagen Beetle, Golf, and Jetta diesel engines
  • Replacing aged miscellaneous gaskets and seals in the upper engine area

Installation Notes

Confirm engine code and application details before installation. Cylinder head bolts are not included, and torque-to-yield fasteners require replacement during service. The notes for listed fitments state that the head gasket is not included, so verify the exact repair scope before ordering. Follow factory torque sequence, angle specifications, and surface-preparation procedures for proper sealing.

Quality Assurance

Mahle gaskets are used by OEMs and technicians worldwide for sealing applications that require consistent fit and material selection. HS54540 is an OEM-standard gasket set designed for service work where accurate sealing at the intake and exhaust interfaces matters.

This part fits 24 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersNotes
2006VolkswagenBeetle1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2006VolkswagenGolf1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2005VolkswagenBeetle1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2005VolkswagenGolf1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2005VolkswagenJetta1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2004VolkswagenBeetle1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2004VolkswagenGolf1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2004VolkswagenJetta1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2003VolkswagenBeetle1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2003VolkswagenGolf1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2003VolkswagenJetta1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2002VolkswagenBeetle1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2002VolkswagenGolf1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2002VolkswagenJetta1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2001VolkswagenBeetle1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2001VolkswagenGolf1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2001VolkswagenJetta1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2000VolkswagenBeetle1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2000VolkswagenGolf1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2000VolkswagenJetta1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
1999VolkswagenBeetle1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
1999VolkswagenGolf1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
1999VolkswagenJetta1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
1998VolkswagenBeetle1.9LL4Head Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
Directly replaces or cross-references 4 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
FEL-PRO — HSU 26143Volkswagen — 037 198 011 GVolkswagen — 038 198 012Volkswagen — 049 198 012 G