HomeEngine > Gaskets and Sealing SystemsMahle HS54546 Engine Cylinder Head Gasket Set
Part #: HS54546

Mahle HS54546 Engine Cylinder Head Gasket Set

23 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Volvo, S60, V70, XC70, and XC90
Easy Returns — Return within 60 days for a full refund
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Overview of Mahle HS54546 Engine Cylinder Head Gasket Set

The Mahle HS54546 engine cylinder head gasket set is designed for reliable sealing in Volvo vehicles including the S60, V70, XC70, and XC90 models. Engineered with multi-layered steel and specialized gasket materials, this set ensures proper sealing and durability for your engine's critical components.

  • Includes miscellaneous gaskets and seals for comprehensive engine sealing
  • Multi-layered steel cylinder head gasket for enhanced durability
  • Beaded steel exhaust manifold gasket for secure exhaust sealing
  • Molded rubber intake manifold gasket for effective air intake sealing
  • OEM standard grade ensuring factory-level quality
  • Torque to yield design for precise bolt tensioning
  • Compatible with Volvo S60, V70, XC70, and XC90 models

Detailed Product Description

The Mahle HS54546 gasket set features a multi-layered steel cylinder head gasket that provides a robust seal between the engine block and cylinder head, critical for maintaining compression and preventing leaks. The exhaust manifold gasket is constructed from beaded steel, designed to withstand high temperatures and ensure a tight seal in the exhaust system. The intake manifold gasket is made from molded rubber, offering flexibility and a reliable seal to prevent air leaks. This set does not include cylinder head bolts but meets OEM standards for quality and fitment. The torque to yield feature allows for accurate bolt tightening, reducing the risk of gasket failure due to improper installation.

Compatible Vehicles and Common Applications

This gasket set is specifically compatible with the following Volvo models:

  • Volvo S60
  • Volvo V70
  • Volvo XC70
  • Volvo XC90

It is used primarily to address issues such as:

  • Engine coolant leaks between the cylinder head and engine block
  • Loss of engine compression due to gasket failure
  • Exhaust leaks at the manifold connection
  • Air intake leaks affecting engine performance
  • Overheating caused by compromised sealing surfaces

Installation Notes and Tips

  • Ensure all old gasket material and debris are thoroughly cleaned from mating surfaces before installation
  • Use a calibrated torque wrench to apply the correct torque to yield specifications for cylinder head bolts (not included)
  • Inspect cylinder head and engine block surfaces for warping or damage prior to gasket installation
  • Follow vehicle manufacturer’s service manual for proper tightening sequence and torque values

Quality Assurance and Warranty

Mahle HS54546 gasket set is manufactured to meet OEM standards, ensuring reliable fit and function for Volvo engines. The materials used are selected for durability and resistance to heat and pressure. While specific warranty details may vary, Mahle products typically come with a limited warranty against manufacturing defects. Always verify warranty terms with the point of purchase or manufacturer documentation.

BrandMahle
Part NumberHS54546
Additional Package ContentsContains Miscellaneous Gaskets And Seals
Cylinder Head Bolts IncludedNo
Cylinder Head Gasket MaterialMulti-Layered Steel
Exhaust Manifold Gasket MaterialBeaded Steel
Intake Manifold Gasket MaterialMolded Rubber
Item GradeOEM Standard
Torque To YieldYes

This part fits 23 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2009VolvoS602.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; From Serial #(s) 2979611
2008VolvoS602.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; From Serial #(s) 2979611
2007VolvoS602.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2007VolvoS602.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; From Serial #(s) 2979611
2007VolvoV702.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2007VolvoXC702.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; From Serial #(s) 2979611
2006VolvoS602.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2006VolvoV702.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2006VolvoXC702.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; From Serial #(s) 2979611
2006VolvoXC902.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; From Serial #(s) 2979611
2005VolvoS602.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2005VolvoV702.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2005VolvoV702.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; From Serial #(s) 2979611
2005VolvoXC702.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; From Serial #(s) 2979611
2005VolvoXC902.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; From Serial #(s) 2979611
2004VolvoS602.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2004VolvoV702.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2004VolvoV702.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; From Serial #(s) 2979611
2004VolvoXC702.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; From Serial #(s) 2979611
2004VolvoXC902.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; From Serial #(s) 2979611
2003VolvoS602.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; From Serial #(s) 2979611
2003VolvoV702.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; From Serial #(s) 2979611
2003VolvoXC702.5LL5N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; From Serial #(s) 2979611

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

HS 26256 PT

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.