Mahle HS54548 Engine Cylinder Head Gasket Set

Mahle HS54548 Head Gasket Set for Volvo

The Mahle HS54548 engine cylinder head gasket set is built for Volvo applications that need OEM-standard sealing performance. It combines a composite cylinder head gasket with application-specific intake and exhaust manifold gasket materials to support a precise seal during cylinder head service.

Key Features

• OEM Standard grade for engine sealing service
• Composite cylinder head gasket material
• Steel exhaust manifold gasket material
• Paper intake manifold gasket material
• Torque-to-yield design noted for the application
• Contains miscellaneous gaskets and seals for related sealing points
• Cylinder head bolts are not included

Detailed Description

Mahle HS54548 is an engine cylinder head gasket set for select Volvo S60, V70, XC70, S80, and XC90 models. It is engineered around the sealing surfaces used in these applications and reflects Mahle’s focus on OEM-level gasket construction for technicians performing cylinder head repair, head removal, or top-end resealing. This part number, HS54548, is listed for Volvo S60, Volvo V70, Volvo XC70, Volvo S80, and Volvo XC90 applications within the specified serial-number range.

This part cross-references FEL-PRO HS 26203 PT-2 for the same application.

What It Helps Address

• Coolant loss from a failed cylinder head gasket seal
• Combustion gas leakage between the head and block
• Oil seepage at the cylinder head sealing surface
• Intake or exhaust manifold sealing issues during head service
• Top-end reseal needs after cylinder head removal

Installation Notes and Tips

• Fits 2003-2009 Volvo S60, N/A; to serial # 2979610
• Fits 2003-2007 Volvo V70, N/A; to serial # 2979610
• Fits 2003-2007 Volvo XC70, N/A; to serial # 2979610
• Fits 2004-2006 Volvo S80, N/A; cylinder head bolts not included, replacement recommended
• Fits 2003-2006 Volvo XC90, N/A; to serial # 2979610
• Verify engine serial number before ordering, since fitment is limited by serial break
• Cylinder head bolts are not included; replacement is recommended for torque-to-yield service
• Follow factory torque sequence and angle specifications during installation

Quality Assurance

Mahle gaskets are used by OEMs and technicians worldwide, and this set is built to OEM-standard expectations for sealing accuracy and material selection. The HS54548 part number is intended for professional engine repair work where correct fitment and reliable sealing are critical.