HomeEngine > Gaskets and Sealing SystemsMahle HS54548 Engine Cylinder Head Gasket Set
Part #: HS54548

Mahle HS54548 Engine Cylinder Head Gasket Set

⚙️ 24 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Volvo, S60, S80, V70, XC70, and XC90
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Reliable Cylinder Head Gasket Set for Volvo Models

The Mahle HS54548 engine cylinder head gasket set is designed specifically for Volvo vehicles including the S60, S80, V70, XC70, and XC90. Engineered to meet OEM standards, this gasket set ensures a precise fit and reliable sealing performance for your engine's critical components.

  • Composite cylinder head gasket material for effective sealing
  • Steel exhaust manifold gasket for durability and heat resistance
  • Paper intake manifold gasket for proper sealing and fit
  • Includes miscellaneous gaskets and seals for comprehensive coverage
  • Torque to yield design for secure and consistent installation
  • Compatible with Volvo S60, S80, V70, XC70, and XC90 models

Detailed Product Description

The Mahle HS54548 cylinder head gasket set features a composite material cylinder head gasket that provides a reliable seal between the engine block and cylinder head, preventing leaks and maintaining engine compression. The exhaust manifold gasket is constructed from steel, offering resistance to high temperatures and ensuring a tight seal under extreme conditions. The intake manifold gasket is made from paper, designed to fit precisely and seal intake passages effectively. This set also contains miscellaneous gaskets and seals necessary for a complete engine gasket replacement, although cylinder head bolts are not included. The torque to yield feature allows for proper bolt stretch and clamping force, which is critical for maintaining gasket integrity over time.

Applications and Common Issues Addressed

  • Replacement of worn or damaged cylinder head gaskets in Volvo S60, S80, V70, XC70, and XC90
  • Sealing leaks between the cylinder head and engine block
  • Preventing exhaust manifold leaks with durable steel gaskets
  • Ensuring proper intake manifold sealing to avoid vacuum leaks
  • Addressing engine overheating or loss of compression due to gasket failure

Installation Notes and Tips

When installing the Mahle HS54548 gasket set, ensure all mating surfaces are clean and free of debris. Follow the vehicle manufacturer’s torque specifications and sequence, especially since this set requires torque to yield bolts (not included). Proper torque application is essential to avoid gasket failure and ensure long-term sealing performance. It is recommended to replace cylinder head bolts with new ones as per Volvo service guidelines.

Quality Assurance and Warranty

Mahle manufactures this cylinder head gasket set to meet OEM standards, ensuring compatibility and performance consistent with original equipment. The materials used are selected for durability and resistance to engine operating conditions. While specific warranty details are not provided, Mahle products typically come with manufacturer-backed quality assurance to support reliable engine repairs.

BrandMahle
Part NumberHS54548
Additional Package ContentsContains miscellaneous gaskets and seals
Cylinder Head Bolts IncludedNo
Cylinder Head Gasket MaterialComposite
Exhaust Manifold Gasket MaterialSteel
Intake Manifold Gasket MaterialPaper
Item GradeOem standard
Torque To YieldYes

This part fits 24 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2009VolvoS602.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2008VolvoS602.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2007VolvoS602.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2007VolvoV702.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2007VolvoXC702.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2006VolvoS602.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2006VolvoS802.5LL5N/ACylinder Head Bolts not included, replacement recommended.
2006VolvoV702.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2006VolvoXC702.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2006VolvoXC902.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2005VolvoS602.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2005VolvoS802.5LL5N/ACylinder Head Bolts not included, replacement recommended.
2005VolvoV702.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2005VolvoXC702.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2005VolvoXC902.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2004VolvoS602.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2004VolvoS802.5LL5N/ACylinder Head Bolts not included, replacement recommended.
2004VolvoV702.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2004VolvoXC702.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2004VolvoXC902.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2003VolvoS602.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2003VolvoV702.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2003VolvoXC702.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610
2003VolvoXC902.5LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

HS 26203 PT-2

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.