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Mahle HS54548 Engine Cylinder Head Gasket Set
Reliable Cylinder Head Gasket Set for Volvo Models
The Mahle HS54548 engine cylinder head gasket set is designed specifically for Volvo vehicles including the S60, S80, V70, XC70, and XC90. Engineered to meet OEM standards, this gasket set ensures a precise fit and reliable sealing performance for your engine's critical components.
- Composite cylinder head gasket material for effective sealing
- Steel exhaust manifold gasket for durability and heat resistance
- Paper intake manifold gasket for proper sealing and fit
- Includes miscellaneous gaskets and seals for comprehensive coverage
- Torque to yield design for secure and consistent installation
- Compatible with Volvo S60, S80, V70, XC70, and XC90 models
Detailed Product Description
The Mahle HS54548 cylinder head gasket set features a composite material cylinder head gasket that provides a reliable seal between the engine block and cylinder head, preventing leaks and maintaining engine compression. The exhaust manifold gasket is constructed from steel, offering resistance to high temperatures and ensuring a tight seal under extreme conditions. The intake manifold gasket is made from paper, designed to fit precisely and seal intake passages effectively. This set also contains miscellaneous gaskets and seals necessary for a complete engine gasket replacement, although cylinder head bolts are not included. The torque to yield feature allows for proper bolt stretch and clamping force, which is critical for maintaining gasket integrity over time.
Applications and Common Issues Addressed
- Replacement of worn or damaged cylinder head gaskets in Volvo S60, S80, V70, XC70, and XC90
- Sealing leaks between the cylinder head and engine block
- Preventing exhaust manifold leaks with durable steel gaskets
- Ensuring proper intake manifold sealing to avoid vacuum leaks
- Addressing engine overheating or loss of compression due to gasket failure
Installation Notes and Tips
When installing the Mahle HS54548 gasket set, ensure all mating surfaces are clean and free of debris. Follow the vehicle manufacturer’s torque specifications and sequence, especially since this set requires torque to yield bolts (not included). Proper torque application is essential to avoid gasket failure and ensure long-term sealing performance. It is recommended to replace cylinder head bolts with new ones as per Volvo service guidelines.
Quality Assurance and Warranty
Mahle manufactures this cylinder head gasket set to meet OEM standards, ensuring compatibility and performance consistent with original equipment. The materials used are selected for durability and resistance to engine operating conditions. While specific warranty details are not provided, Mahle products typically come with manufacturer-backed quality assurance to support reliable engine repairs.
| Brand | Mahle |
| Part Number | HS54548 |
| Additional Package Contents | Contains miscellaneous gaskets and seals |
| Cylinder Head Bolts Included | No |
| Cylinder Head Gasket Material | Composite |
| Exhaust Manifold Gasket Material | Steel |
| Intake Manifold Gasket Material | Paper |
| Item Grade | Oem standard |
| Torque To Yield | Yes |
This part fits 24 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2009 | Volvo | S60 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2008 | Volvo | S60 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2007 | Volvo | S60 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2007 | Volvo | V70 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2007 | Volvo | XC70 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2006 | Volvo | S60 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2006 | Volvo | S80 | 2.5L | L5 | N/A | Cylinder Head Bolts not included, replacement recommended. |
| 2006 | Volvo | V70 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2006 | Volvo | XC70 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2006 | Volvo | XC90 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2005 | Volvo | S60 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2005 | Volvo | S80 | 2.5L | L5 | N/A | Cylinder Head Bolts not included, replacement recommended. |
| 2005 | Volvo | V70 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2005 | Volvo | XC70 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2005 | Volvo | XC90 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2004 | Volvo | S60 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2004 | Volvo | S80 | 2.5L | L5 | N/A | Cylinder Head Bolts not included, replacement recommended. |
| 2004 | Volvo | V70 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2004 | Volvo | XC70 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2004 | Volvo | XC90 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2003 | Volvo | S60 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2003 | Volvo | V70 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2003 | Volvo | XC70 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
| 2003 | Volvo | XC90 | 2.5L | L5 | N/A | Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; To Serial # 2979610 |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.