Mahle
Cylinder Head Gasket Set

Mahle HS54549 Engine Cylinder Head Gasket Set

Brand Mahle HS54549
Additional Package Contents Contains miscellaneous gaskets and seals
Cylinder Head Bolts Included No
Cylinder Head Gasket Material Composite
Exhaust Manifold Gasket Material Beaded steel
Intake Manifold Gasket Material Rubber coated metal
Item Grade Oem standard
Torque To Yield Yes
Product line Cylinder Head Gasket Set
Fits Volvo · 17 vehicles

OEM standard. Cylinder head gasket set built for dependable sealing performance.

Composite gasket material. Provides a reliable seal for the cylinder head.

Includes miscellaneous seals. Contains additional gaskets and seals for the job.

Cross-references Volvo 8 642 629 for the same application. See all 1.

$382.05Free shipping
In stock · usually ships same day before 1pm CST
Step 1 — Confirm fitment
Free return shipping if it doesn't fit when you check fitment here first.
Select your vehicle to confirm fitment
Verify this part fits before purchasing β€” free returns if it doesn't
Step 2 — Quantity
Order total $382.05
Free shipping to the continental U.S.
Free returns within 60 days if it doesn't fit when fitment is verified.

Mahle HS54549 Cylinder Head Gasket Set

The Mahle HS54549 cylinder head gasket set is built for engine sealing service on select Volvo applications. It combines OEM-standard materials with fitment-specific gaskets and seals for a precise repair on Volvo C30, S40, and V50 models.

Mahle cylinder head gasket sets are known for sealing performance that aligns with OEM service expectations, making this set a practical choice for head gasket replacement work on the Volvo C30, Volvo S40, and Volvo V50.

Key Features

  • Mahle Cylinder Head Gasket Set, part number HS54549
  • OEM Standard item grade for engine sealing repairs
  • Composite cylinder head gasket material
  • Beaded steel exhaust manifold gasket material
  • Rubber coated metal intake manifold gasket material
  • Torque-to-yield application
  • Additional miscellaneous gaskets and seals included
  • Cylinder head bolts not included

Product Details

This Mahle cylinder head gasket set is engineered for engine sealing service where the cylinder head, intake, and exhaust interfaces need renewed sealing surfaces. The composite head gasket material is paired with beaded steel and rubber coated metal sealing components to support a proper repair on the specified Volvo engines. If you are sourcing a Volvo head gasket set for a 2004-2010 Volvo S40, 2005-2010 Volvo V50, or 2007-2010 Volvo C30, HS54549 is the correct reference to verify against your application.

This part cross-references Volvo 8 642 629 for the same application.

Common Repair Uses

  • Head gasket failure diagnosis after coolant loss or combustion leakage
  • Engine teardown service requiring renewed sealing surfaces
  • Intake or exhaust manifold sealing during cylinder head repair
  • Restoration of compression sealing on affected Volvo engines
  • Replacement of aged gaskets and seals during top-end engine service

Installation Notes

Confirm engine code and vehicle fitment before installation. Cylinder head bolts are not included, and replacement is recommended for torque-to-yield applications. Follow the factory tightening sequence, torque specifications, and surface-preparation procedures for the cylinder head and mating surfaces. Inspect the head and block for warpage or damage before assembly.

Quality Assurance

Mahle supplies sealing products used by OEMs and technicians worldwide, and this set is built to OEM-standard expectations for engine repair work. Verify all gasket surfaces and related components before final assembly to support a reliable seal.

This part fits 17 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersPositionNotes
2010VolvoC302.4LL5N/ACylinder Head Bolts not included, replacement recommended.
2010VolvoS402.4LL5N/ACylinder Head Bolts not included, replacement recommended.
2010VolvoV502.4LL5N/ACylinder Head Bolts not included, replacement recommended.
2009VolvoC302.4LL5N/ACylinder Head Bolts not included, replacement recommended.
2009VolvoS402.4LL5N/ACylinder Head Bolts not included, replacement recommended.
2009VolvoV502.4LL5N/ACylinder Head Bolts not included, replacement recommended.
2008VolvoC302.4LL5N/ACylinder Head Bolts not included, replacement recommended.
2008VolvoS402.4LL5N/ACylinder Head Bolts not included, replacement recommended.
2008VolvoV502.4LL5N/ACylinder Head Bolts not included, replacement recommended.
2007VolvoC302.4LL5N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; Cylinder Head Gasket Set
2007VolvoS402.4LL5N/ACylinder Head Bolts not included, replacement recommended.
2007VolvoV502.4LL5N/ACylinder Head Bolts not included, replacement recommended.
2006VolvoS402.4LL5N/ACylinder Head Bolts not included, replacement recommended.
2006VolvoV502.4LL5N/ACylinder Head Bolts not included, replacement recommended.
2005VolvoS402.4LL5N/ACylinder Head Bolts not included, replacement recommended.
2005VolvoV502.4LL5N/ACylinder Head Bolts not included, replacement recommended.
2004VolvoS402.4LL5N/ACylinder Head Bolts not included, replacement recommended.
Directly replaces or cross-references 1 part number
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Volvo — 8 642 629