HomeEngine > Gaskets and Sealing SystemsMahle HS54568 Engine Cylinder Head Gasket Set
Part #: HS54568

Mahle HS54568 Engine Cylinder Head Gasket Set

⚙️ 11 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Volvo, 960, S80, S90, and V90
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Reliable Cylinder Head Gasket Set for Volvo Models

The Mahle HS54568 engine cylinder head gasket set is designed specifically for Volvo vehicles including the 960, S80, S90, and V90 models. Engineered to meet OEM standards, this gasket set ensures a precise seal and optimal engine performance.

  • Composite cylinder head gasket material for durability and heat resistance
  • Composite exhaust manifold gasket for reliable exhaust sealing
  • Paper intake manifold gasket for effective air-fuel mixture sealing
  • Torque to yield design for proper bolt stretch and sealing integrity
  • OEM standard item grade for consistent quality and fitment

Detailed Product Description

The Mahle HS54568 gasket set includes composite cylinder head and exhaust manifold gaskets, which provide enhanced sealing capabilities under high temperature and pressure conditions typical in Volvo engines. The intake manifold gasket is made from paper material, offering a reliable seal for the air intake system. This set is engineered to OEM standards, ensuring compatibility and performance for Volvo 960, S80, S90, and V90 models. The torque to yield feature allows the cylinder head bolts to stretch appropriately during installation, maintaining a secure and leak-free seal over time. Note that cylinder head bolts are not included with this set.

Applications and Common Issues Addressed

  • Replacement of worn or damaged cylinder head gaskets in Volvo 960, S80, S90, and V90 engines
  • Prevention of coolant and oil leaks between the cylinder head and engine block
  • Sealing exhaust gases to maintain engine efficiency and emissions compliance
  • Resolving intake manifold leaks that can cause rough idling or poor engine performance
  • Addressing head gasket failure symptoms such as overheating or loss of compression

Installation Notes and Tips

Ensure the engine block and cylinder head surfaces are thoroughly cleaned and free of debris before installation. Use the correct torque specifications and follow the torque to yield procedure for cylinder head bolts to achieve proper sealing. Since cylinder head bolts are not included, verify bolt condition and replace if necessary. Proper installation is critical to prevent leaks and maintain engine performance.

Quality Assurance and Warranty

Mahle HS54568 gasket set is manufactured to meet OEM standards, providing reliable fitment and durability for Volvo engines. The product undergoes strict quality control to ensure consistent performance. Warranty coverage details should be confirmed with the original equipment manufacturer or supplier.

BrandMahle
Part NumberHS54568
Cylinder Head Bolts IncludedNo
Cylinder Head Gasket MaterialComposite
Exhaust Manifold Gasket MaterialComposite
Intake Manifold Gasket MaterialPaper
Item GradeOem standard
Torque To YieldYes

This part fits 11 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
1999VolvoS802.9LL6N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
1998VolvoS902.9LL6N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
1998VolvoV902.9LL6N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
1997Volvo9602.9LL6N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
1997VolvoS902.9LL6N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
1997VolvoV902.9LL6N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
1996Volvo9602.9LL6N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
1995Volvo9602.9LL6N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
1994Volvo9602.9LL6N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
1993Volvo9602.9LL6N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
1992Volvo9602.9LL6N/AValve Cover Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

HS26578PT

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.