HomeEngine > Gaskets and Sealing SystemsMahle HS54868 Engine Cylinder Head Gasket Set
Part #: HS54868

Mahle HS54868 Engine Cylinder Head Gasket Set

⚙️ 15 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: BMW, 545i, 645Ci, 745i, 745Li, and X5
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Reliable Cylinder Head Gasket Set for BMW Models

The Mahle HS54868 engine cylinder head gasket set is designed to meet OEM standards for a precise fit and durable sealing. Engineered for select BMW vehicles, this gasket set ensures optimal performance and longevity under demanding conditions.

  • Includes valve cover gasket, plenum gasket, valve stem seals, and fuel injector seals
  • Multi-layered steel construction for cylinder head and exhaust manifold gaskets
  • Molded rubber intake manifold gasket for effective sealing
  • Torque to yield design for proper clamping force
  • Compatible with BMW 545i, 645Ci, 745i, 745Li, and X5 models

Durable Materials and Precise Engineering

The HS54868 gasket set features multi-layered steel (MLS) for both the cylinder head and exhaust manifold gaskets, providing enhanced resistance to heat and pressure. The intake manifold gasket is made from molded rubber, ensuring a tight seal to prevent leaks. This combination of materials supports engine integrity and helps maintain optimal combustion chamber pressure. The torque to yield specification allows for accurate bolt tensioning, reducing the risk of gasket failure over time.

Compatible BMW Models and Applications

This Mahle cylinder head gasket set is compatible with a range of BMW vehicles, including the 545i, 645Ci, 745i, 745Li, and X5. It is specifically designed to replace worn or damaged gaskets in these models, restoring proper sealing and engine performance.

  • Resolves head gasket leaks and compression loss
  • Prevents exhaust manifold leaks and associated emissions issues
  • Eliminates intake manifold vacuum leaks
  • Addresses valve cover gasket oil leaks
  • Seals fuel injector areas to prevent fuel leaks

Installation Notes and Tips

Ensure all mating surfaces are thoroughly cleaned and free of debris before installation. Follow manufacturer torque specifications carefully, as the torque to yield bolts require precise tightening to avoid gasket damage. It is recommended to replace valve stem seals and other included components simultaneously for a comprehensive repair.

Quality Assurance and Warranty

Mahle HS54868 meets OEM standards for fit and function, providing reliable sealing performance. While specific warranty details are not provided, Mahle products are manufactured under strict quality controls to ensure durability and compatibility with BMW engines.

BrandMahle
Part NumberHS54868
Additional Package ContentsValve cover gasket, plenum gasket, valve stem seals, fuel injecto
Cylinder Head Bolts IncludedNo
Cylinder Head Gasket MaterialMulti-layered steel
Exhaust Manifold Gasket MaterialMulti-layered steel
Intake Manifold Gasket MaterialMolded rubber
Item GradeOem standard
Torque To YieldYes

This part fits 15 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2006BMWX54.4LV8N/AHead Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2005BMW545i4.4LV8N/AHead Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2005BMW645Ci4.4LV8N/AHead Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2005BMW745i4.4LV8N/AHead Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2005BMW745Li4.4LV8N/AHead Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2005BMWX54.4LV8N/AHead Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2004BMW545i4.4LV8N/AHead Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2004BMW645Ci4.4LV8N/AHead Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2004BMW745i4.4LV8N/AHead Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2004BMW745Li4.4LV8N/AHead Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2004BMWX54.4LV8N/AHead Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2003BMW745i4.4LV8N/AHead Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2003BMW745Li4.4LV8N/AHead Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2002BMW745i4.4LV8N/AHead Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended
2002BMW745Li4.4LV8N/AHead Gasket not Included; Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

11 12 7 518 017

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.